Testing a rotary potentiometer for use as a depth sensor

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Testing a rotary potentiometer for use as a depth sensor

Context: I will be investigating a sensor to measure the depth of water in a bath. The depth of an average bath is 25cm from base to over-flow pipe. Allowing for the increase in depth of water when a person is in the bath, yet ensuring it is deep enough for comfort, the depth of water should be run no higher than 15cm.

        

I will be testing my sensor between water depths of 2cm and 15cm, because these are the minimum and maximum levels of water that would normally be wanted. The sensor does not need o be able to measure water depths between 0cm and 2cm because it is unlikely this depth of water would ever be required, and if it was, then would run so quickly there would be no need for the warning system.

I will be taking measurements with the water increasing from 2cm to 15cm in increments of 1cm. I have chosen to investigate whether the sensor is accurate to  1cm as I feel this is how accurate the sensor would need to be. It would not need to be any more accurate as bath water does not have to be at an exact level, yet it should be no less accurate than  1cm as this could be hazardous if the bath was to overflow because the water was at too deep a level. It would also mean there was little need for a sensor as this scenario as it would be more accurate to guess when to stop running the water.

Equipment: I will use – a 47k Rotary potentiometer, plastic variable-length ‘arm’, ping-pong ball on a length of stiff wire, a variable resistance box (up to 9,999 Ohms), a 12V (max) power supply, two multimeters, a 1 litre cylindrical beaker, wires and a 30cm ruler marked in mm.

Rotary potentiometer – I am using this sensor because with the arm and ball attached and floating in the water, it will twist the rotary potentiometer as the depth of the water changes, and so change the resistance.

Resistance box – I am using this because you always need to have a fixed resistor in series with a potentiometer, so that a short circuit does not overheat when the potentiometer has no resistance. I will measure the resistance of the potentiometer at its greatest resistance (fully twisted one way) and set the resistance box as close to the same ( as the dials of ‘1,000’, ‘100’, ‘10’ and ‘1’ Ohm permit) resistance so that the two resistors share the voltage equally. This will give the potential difference a greater range to change over and make the changes more obvious.

Multimeter -  I am using one as a voltmeter and the other as an ammeter. The voltmeter will measure the potential difference across the rotary potentiometer so I can compare the height of the water with the voltage. I will also be measuring the current so I can calculate the varying resistance of the potentiometer using Ohm’s Law, V = IR (V=voltage, I=current, R=resistance). I will do this because in the complete sensor circuit (in which an alarm will sound when the level of bath water is sufficient) it will be the altering resistance which will cause the circuit containing the alarm to be complete.

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Circuit Plan:

Plan:        I will set up the circuit as shown above.

        I will measure, using a multimeter set to measure in Ohms, the maximum resistance of the potentiometer, and set the resistance box to a resistance as close to that as the dials allow.

        I will then fill the beaker with 2cm of water, measuring using a ruler, accurate to the nearest 1mm.

        I will lower the ball and arm into the water until the ball is floating on the water, and I will then read off ...

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