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Facilities Planning

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OBJECTIVES OF THE STUDY * To understand the basic fundamentals and importance of Facilities as applied in the Small or Medium-Scale Manufacturing industries * To understand and apply the concepts of product and process design in terms of MANUFACTURING * To develop alternative materials in to yield cost-reduction and productivity * To understand and apply the concepts of evaluating, selecting, preparing, presenting, implementing and maintaining the workplace and formulate preventions and propose improvements. * To conduct improvements in product mix and design; processing and materials technology; handling, storage, and control technology; production volumes, schedules, and routings, and Management philosophies. * To come up with assessment, findings, analyses and recommendations on how to quickly respond to varying customer requirements. * To propose changes whether in the process, methods, or materials with the end view of improving the reduction of work-in-process and just-in-time manufacturing REVIEW OF RELATED LITERATURE Machines Can Only Produce as Efficiently as the People Who Operate Them Summary: U.S. manufacturers are making a strong effort to gain back some of the consumer loyalty lost to their foreign competitors, who since the late 70's have been offering American consumers higher quality products at lower costs. U.S. companies believed that foreign competitors were able to achieve more efficient production through technological advances, when in fact the competition abroad was actually achieving increased production by relying on more productive people, not machines. Addressing this misconception, U.S. manufacturers have begun to concentrate efforts on making people more productive and machines more user friendly. ...read more.


day * 8 Hours per day * Unlimited or 24 hours Sales per Unit PHP 125 STATEMENT AND DESCRIPTION OF THE PROBLEM Rotessa's Garments main problem is manual material handling in transferring their products. They generate waste from the time on hand (waiting), distribution and processing of garments. By assessing the company's workplace the team found out that these problems were generated due to the lack of workers' performance, the equipment being used, material handling and transportation techniques. Since cutting, sewing, and pressing of buttons are involve in the operation, handling of materials play an important role. Work done causes difficulty since the method of work is time-consuming. Signs are situated at the left area of the vicinity. It is posted on the wall where some workers can't see. Because of this, some workers forgot to follow proper procedures and policies inside the building. This creates difficulty with respect to the processing sequence of the industry. We have observed that the operation in the shop environment is manual creating complexity with the tasks being utilized by the workers. There is an improper placement of raw materials and poor layout of the orderly flows of material, equipment, people and information. We can say that the equipments being used are over-depreciated, which can no longer be used to utilize production effectively. The reason why poor equipments are present is because of improper maintenance of equipment. Tools like scissors, cutters and screwdrivers are not properly secured. ...read more.


shortest cycle time possible * Stockless production * Material as needed and required * Continuous-flow manufacturing * Zero-inventory production systems In conclusion, we recommend this plan that we designed to improve the performance of the company and to improve the impact of the facilities design function. The continued trend toward just-in-time manufacturing puts the material handling and layout functions to the front line. By designing and implementing the plan we were able to meet out objective and creates the essence of the material handling function by 50%. The following elements will be further discussed: * Right Amount How much inventory is needed? What is needed? What is not anticipated? * Right Material Simplifying the parts numbering system and maintaining the integrity and accuracy of the database system are more fundamental tasks * Right Sequence Eliminate unnecessary operations or improving those that remain. * Right Orientation Means positioning the material for ease of handling * Right Place Addresses both transportation and storage. It is desirable to directly transport material to the point of use rather than store the material at some intermediate location. * Right Time It means on-time delivery. The goal is to develop a material handling system that will result in lower production cycle times, and not to lower material handling delivery times. * Right Cost To design the most efficient material handling systems at the most reasonable cost. This would entail the lowest possible cost that can be acquired from the "From-To Chart". * Right Method Using more than one method is generally the right thing to do IX. ...read more.

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