To select a material using a computer database called 'Cambridge Engineering Selector' (C.E.S).

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Object

To select a material using a computer database called ‘Cambridge Engineering

Selector’ (C.E.S)

Apparatus

  • Computer

  • ‘Cambridge Engineering Selector’ database program

 

Theory

The Problem

Below is a brief description of the theory regarding this lab: -

Oars are light, stiff beams.  They must also have reasonable fracture toughness (KIC) and acceptable price per unit mass  (Cm).

The performance index for a light, stiff beam is:

M1        =        E½/ρ

Where E is the Young’s modulus and ρ is the density.

To select the best materials, perform two selection stages:

(i)        In stage 1, select materials with M1 > 7 (GPa) /(Mg/m)

(ii)        In stage 2, select materials with KIC > 1 MPa.m and Cm < 100 GBP/kg.

CES Selector Materials for Oars:  The solution

The performance index for a light, stiff beam (M1) is plotted in stage 1. 'Density' is plotted on the x-axis and 'Young's Modulus' on the y-axis. A selection line of gradient 2, through the point (1.0, 49) is plotted.

The constraints on adequate fracture toughness and price are plotted in stage 2. 'Fracture Toughness' is plotted on the x axis and 'Density' on the y axis. A selection box whose upper left corner is at (1.0, 100) is defined.

In stage 1, the line representing the performance index is moved 'up' until only a small subset of records remains in the selection.

Magnified views of the two selection charts are shown in figures M5.3.1 and M5.3.2 (results intersection and hide failed records on), and the materials passing both stages are shown in figure M5.3.3.  Oars for competitive rowing are made from Spruce, or (better) Carbon Fibre Reinforced Polymer (CFRP).  ‘

Low Tech’ oars have been made for centuries out of bamboo.  Boron Carbide might be acceptable, but it would be too brittle, despite its moderate fracture toughness.

Selection Stages

The selection methodology behind CES Selector is described in section 1 of the online book CES In Depth 'Background on Selection Systems'.  The application of this selection methodology to a specific area (e.g. the selection of the optimum material for an engineering component) is dealt with in the section of CES In Depth for the relevant data module.

Before any selection can be performed, the user must specify which of the data tables will be the Selection Table (e.g. Materials, Process etc).  This is done in the Project Settings dialog box (or on the Welcome screen when CES is first opened).  Only one table can be used for selection in a given project.  The filter and form for each data table must also be specified. The recommended filter and form combination for each type of selection is listed below.

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Selecting records with Selector involves performing a series of independent selection ‘stages’.  On each stage, the user selects a subset of records.  Every record in the current filter for the Selection Table is considered during each stage, and the program automatically keeps track of all the results.

One way to perform a selection is to use a Selection Chart.  The two axes of a selection chart specify record attributes.  The user selects the area of the chart that fulfils the selection criteria.  One selection chart is used for each selection stage.

A second way to perform a ...

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