Investigation: The open box problem.

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By Natasha Patel

Investigation: The open box problem

Problem:

An open box is to be made from a piece of card. Identical squares are to be cut off the four corners of the card to make the box. (As shown below)

                                                                                Cut off

                                                                                

                                                                                Fold lines

Aim:

Determine the size or the square cut which makes the volume of the box as large as possible for any given rectangular sheet of card.

Plan:

To start of with I will be using the trial and improvement method to experiment with different sizes of a square boxes. By doing this I will find out the size of cut off that will leave me with the largest volume inside the box.  To find out the volume I will need to know the size of the cut off side and the base length.

x = length off the square cut off

L = original length off the square card

The formula that I will use to work out the volume is: Volume = (L-2X) ²X. The different sizes of cards that I will be using are 10cm, 11cm, 12cm, 13cm and 14cm. I will determine the size of x that will give the highest volume to 2d.p. After finding the highest value of X I will prove that my answer if right by using differentiation. Finally I will try and find a rule that allows me to find the highest value of X for a piece of square card and check that it works with any size of square card.

Trail and improvement

Size of card – 10cm by 10cm

X must be 0<X<5: This is because if X is 0 there would not be a side to fold and if X is 5 then there would be nothing left.

X = 1                                X = 2                                X = 3

V = (10-(2x1)) ²x1                V = (10-(2x2)) ²x2                V = (10-(2x3)) ²x3

V = 64                        V = 72                        V = 48

X = 4                                X = 5

V = (10-(2x4)) ²x4                Not possible due to reasons mentioned above.

V = 16        If five was cut from each corner then there would be nothing left to make the box with.

Graph

To show the cut off compared to the volume.

The cut off that gives the largest volume is 2. I will now look for the cut off that will leave the largest volume for the box. I will be looking for the cut off to 1d.p. between 1.5 – 2.5

X = 1.5                        X = 1.6                        X = 1.7

V = (10-(2x1.5)) ²x1.5        V = (10-(2x1.6)) ²x1.6        V = (10-(2x1.7)) ²x1.7

V = 73.5                        V = 73.984                        V = 75.052

X = 1.8                        X = 1.9                        X = 2.1

V = (10-(2x1.8)) ²x1.8        V = (10-(2x1.9)) ²x1.9        V = (10-(2x2.1)) ²x2.1

V = 73.728                        V = 73.036                        V = 70.644

X = 2.2                        X = 2.3                        X = 2.4

V = (10-(2x2.2)) ²x2.2        V = (10-(2x2.3)) ²x2.3        V = (10-(2x2.4)) ²x2.4

V = 68.192                        V = 67.068                        V = 64.896

X = 2.5

V = (10-(2x2.5)) ²x2.5

V = 62.5

The cut off that will leave the largest volume so far is 1.6. I will now look for the cut off to 2d.p. between 1.65 – 1.75

X = 1.65                        X = 1.66                        X = 1.67

V = (10-(2x1.65)) ²x1.65        V = (10-(2x1.66)) ²x1.66        V = (10-(2x1.67)) ²x1.67

V = 74.0685                        V = 74.073184                V = 74.073852

X = 1.68                        X = 1.69                        X = 1.71

V = (10-(2x1.68)) ²x1.68        V = (10-(2x1.69)) ²x1.69        V = (10-(2x1.71)) ²x1.71

V = 74.070528                V = 74.063236                V = 74.036844

X = 1.72                        X = 1.73                        X = 1.74

V = (10-(2x1.72)) ²x1.72        V = (10-(2x1.73)) ²x1.73        V = (10-(2x1.74)) ²x1.74

V = 74.017792                V = 73.994868                V = 73.968090

X = 1.75                        

V = (10-(2x1.75)) ²x1.75        

V = 73.9375

This means that the value X = 1.67 gives the largest volume.

Size of card – 11cm by 11cm

X must be 0<X<5.5: This is because if X is 0 there would not be a side to fold and if X is 5.5 then there would be nothing left.

X = 1                                X = 2                                X = 3

V = (11-(2x1)) ²x1                V = (11-(2x2)) ²x2                V = (11-(2x3)) ²x3

V = 91                        V = 98                        V = 75

X = 4                                X = 5

V = (11-(2x4)) ²x4                V = (11-(2x5)) ²x5

V = 3                                V = 5

Graph

To show the cut off compared to the volume.

The cut off that gives the largest volume is 2. I will now look for the cut off that will leave the largest volume for the box. I will be looking for the cut off to 1d.p. between 1.5 – 2.5

X = 1.5                        X = 1.6                        X = 1.7

V = (11-(2x1.5)) ²x1.5        V = (11-(2x1.6)) ²x1.6        V = (11-(2x1.7)) ²x1.7

V = 96                        V = 97.344                        V = 98.192

X = 1.8                        X = 1.9                        X = 2.1

V = (11-(2x1.8)) ²x1.8        V = (11-(2x1.9)) ²x1.9        V = (11-(2x2.1)) ²x2.1

V = 98.568                        V = 98.496                        V = 97.104

X = 2.2                        X = 2.3                        X = 2.4

V = (11-(2x2.2)) ²x2.2        V = (11-(2x2.3)) ²x2.3        V = (11-(2x2.4)) ²x2.4

V = 98.832                        V = 94.208                        V = 92.256

X = 2.5

V = (11-(2x2.5)) ²x2.5

V = 90

The cut off that will leave the largest volume so far is 1.8. I will now look for the cut off to 2d.p. between 1.75 – 1.85

X = 1.75                        X = 1.76                        X = 1.77

V = (11-(2x1.75)) ²x1.75        V = (11-(2x1.76)) ²x1.76        V = (11-(2x1.77)) ²x1.77

V = 98.4375                        V = 98.472704                V = 98.503332

X = 1.78                        X = 1.79                        X = 1.81

V = (11-(2x1.78)) ²x1.78        V = (11-(2x1.79)) ²x1.79        V = (11-(2x1.81)) ²x1.81

V = 98.529408                V = 98.550956                V = 98.580564

X = 1.82                        X = 1.83                        X = 1.84

V = (11-(2x1.82)) ²x1.82        V = (11-(2x1.83)) ²x1.83        V = (11-(2x1.84)) ²x1.84

V = 98.588612                V = 98.592348                V = 98.591616

X = 1.85                        

V = (11-(2x1.85)) ²x1.85        

V = 98.5865

This means that the value X = 1.83 gives the largest volume.

Size of card – 12cm by 12cm

X must be 0<X>6: This is because if X is 0 there would not be a side to fold and if X is 6 then there would be nothing left.

X = 1                                X = 2                                X = 3

V = (12-(2x1)) ²x1                V = (12-(2x2)) ²x2                V = (12-(2x3)) ²x3

V = 100                        V = 128                        V = 108

X = 4                                X = 5                                

V = (12-(2x4)) ²x4                V = (12-(2x5)) ²x5                

V = 64                        V = 20                        

X = 6

Not possible due to the reasons mentioned above. If six was cut from each corner then there would be nothing left to make the box with.

Graph

To show the cut off compared to the volume.

The cut off that gives the largest volume is 2. I will now look for the cut off that will leave the largest volume for the box. I will be looking for the cut off to 1d.p. between 1.5 – 2.5

X = 1.5                        X = 1.6                        X = 1.7

V = (12-(2x1.5)) ²x1.5        V = (12-(2x1.6)) ²x1.6        V = (12-(2x1.7)) ²x1.7

V = 121.5                        V = 123.904                        V = 125.732

X = 1.8                        X = 1.9                        X = 2.1

V = (12-(2x1.8)) ²x1.8        V = (12-(2x1.9)) ²x1.9        V = (12-(2x2.1)) ²x2.1

V = 127.008                        V = 127.756                        V = 127.764

X = 2.2                        X = 2.3                        X = 2.4

V = (12-(2x2.2)) ²x2.2        V = (12-(2x2.3)) ²x2.3        V = (12-(2x2.4)) ²x2.4

V = 127.072                        V = 125.948                        V = 124.416

X = 2.5

V = (12-(2x2.5)) ²x2.5

V = 122.5

The cut off that will leave the largest volume so far is 2.1. I will now look for the cut off to 2d.p. between 2.05 – 2.15

X = 2.05                        X = 2.06                        X = 2.07

V = (12-(2x2.05)) ²x2.05        V = (12-(2x2.06)) ²x2.06        V = (12-(2x2.07)) ²x2.07

V = 127.9405                V = 127.914464                V = 127.883772

X = 2.08                        X = 2.09                        X = 2.11

V = (12-(2x2.08)) ²x2.08        V = (12-(2x2.09)) ²x2.09        V = (12-(2x2.11)) ²x2.11

V = 127.848448                V = 127.808516                V = 127.714924

X = 2.12                        X = 2.13                        X = 2.14

V = (12-(2x2.12)) ²x2.12        V = (12-(2x2.13)) ²x2.13        V = (12-(2x2.14)) ²x2.14

V = 127.661312                V = 127.603188                V = 127.540576

X = 2.15                

V = (12-(2x2.15)) ²x2.15        

V = 127.4735

This means that the value X = 2 gives the largest volume.

Size of card – 13cm by 13cm

X must be 0<X<6.5: This is because if X is 0 there would not be a side to fold and if X is 6.5 then there would be nothing left.

X = 1                                X = 2                                X = 3

V = (13-(2x1)) ²x1                V = (13-(2x2)) ²x2                V = (13-(2x3)) ²x3

V = 121                        V = 162                        V = 147

X = 4                                X = 5                                X = 6

V = (13-(2x4)) ²x4                V = (13-(2x5)) ²x5                V = (13-(2x6)) ²x6

V = 100                        V = 45                        V = 6

Graph

To show the cut off compared to the volume.

The cut off that gives the largest volume is 2. I will now look for the cut off that will leave the largest volume for the box. I will be looking for the cut off to 1d.p. between 1.5 – 2.5

X = 1.5                        X = 1.6                        X = 1.7

V = (13-(2x1.5)) ²x1.5        V = (13-(2x1.6)) ²x1.6        V = (13-(2x1.7)) ²x1.7

V = 150                        V = 153.664                        V = 156.672

X = 1.8                        X = 1.9                        X = 2.1

V = (13-(2x1.8)) ²x1.8        V = (13-(2x1.9)) ²x1.9        V = (13-(2x2.1)) ²x2.1

V = 159.048                        V = 160.816                        V = 162.624

X = 2.2                        X = 2.3                        X = 2.4

V = (13-(2x2.2)) ²x2.2        V = (13-(2x2.3)) ²x2.3        V = (13-(2x2.4)) ²x2.4

V = 162.712                        V = 162.288                        V = 161.376

X = 2.5

V = (13-(2x2.5)) ²x2.5

V = 160

The cut off that will leave the largest volume so far is 2.2. I will now look for the cut off to 2d.p. between 2.15 – 2.25

X = 2.15                        X = 2.16                        X = 2.17

V = (13-(2x2.15)) ²x2.15        V = (13-(2x2.16)) ²x2.16        V = (13-(2x2.17)) ²x2.17

V = 162.7335                V = 162.739584                V = 162.740452

X = 2.18                        X = 2.19                        X = 2.21

V = (13-(2x2.28)) ²x2.28        V = (13-(2x2.29)) ²x2.29        V = (13-(2x2.21)) ²x2.21

V = 162.736128                V = 162.726636                V = 162.692244

X = 2.22                        X = 2.23                        X = 2.24

V = (13-(2x2.22)) ²x2.22        V = (13-(2x2.23)) ²x2.23        V = (13-(2x2.24)) ²x2.24

V = 162.667392                V = 162.667392                V = 162.602496

X = 2.25                

V = (13-(2x2.25)) ²x2.25        

Join now!

V = 162.5625

This means that the value X = 2.17 gives the largest volume.

Size of card – 14cm by 14cm

X must be 0<X<7: This is because if X is 0 there would not be a side to fold and if X is 7 then there would be nothing left.

X = 1                                X = 2                                X = 3

V = (14-(2x1)) ²x1                V = (14-(2x2)) ²x2                V = (14-(2x3)) ²x3

V = 144                        V = 200                        V = 192

X = 4                                X = ...

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