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Zara case study

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[Type text] Prof: Ahmed El Melegy Ammar Al-Areqi 4491 Zara Case Study 1. Discuss the nature of competition and demand in the apparel industry? While most apparel manufacturers were migrating manufacturing to Asia to gain cost efficiency, Zara recognized that speed, flexibility and innovation were key to establishing a stronghold of the market. Although manufacturing in Spain and Portugal has a cost premium of 10 to 15 percent, the local production means the company can react to market changes faster than the competition, ensure tighter connectivity between design and manufacturing, and produce greater flexibility in product distribution 2. What are Zara core competencies and competitive capabilities? Zara has remained focused on its core fashion philosophy that creativity and quality design together with a rapid response to market demands will yield profitable results. In order to realized these results Zara developed a business model that incorporated the following three goals for operations: develop a system the requires short lead times, decrease quantities produced to decrease inventory risk, and increase the number of available styles and/or choice. ...read more.


To make this happen, the company designs and cuts its fabric in-house and it acquires fabrics in only four colors to keep costs low. The proximity of these suppliers gives Zara great flexibility in adapting their product lines based on up to date market trends and consumer behavior. It also decreases costs of holding inventory. Zara?s competitors, through outsourcing to Asian countries such as China, sacrifice the benefits of proximity for low labor and production costs. Though there is a cost advantage in their approach in regards to labor, the lack of flexibility in changing orders based on current trends hinders their operational efficiencies. Inventory costs are higher for competitors because orders are placed for a whole season well in advance and then held in distribution facilities until periodic shipment to stores. This proximity effect and the flexibility that it gives Zara is fundamental to their basic concept to respond quickly to shifts in consumer demand and has provided them with a competitive edge in comparison to their peers. ...read more.


Here Zara focuses on flexibility and relies on being market sensitive, as opposed to the traditional method of being forecast driven. Zara recognizes the need for quick response; therefore just 40% of its total garments, mainly the products with the least transient appeal are manufactured in the Far East region, whilst the remainders are produced in Spain using Zara?s own highly automated factories in pursuit of achieving a strategy capable of the most effective quick-response system. In conclusion, Zara has maintained an upper hand over its competitors by the response to the changing market trends and fashion and by vertical integration. Zara, with its present IT infrastructure has been effective and able to be consistent with its core business. However, depending on an unreliable change from the supplier side, obsolete OS will not be compatible for future improvements or growth. Although, there no immediate need to change the current system, Zara should not invest more in the current obsolete IT infrastructure. It should adopt the change to the new OS eventually. Making a gradual change to the new system will increase Zara?s efficiency, without facing the sudden setback of implementing the change at once. ...read more.

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