Donner Company is a Service oriented Manufacturing Company that makes printed circuit boards as per the specifications of its customers.The scope of this document is restricted is to a study and analysis of the operations of the company.

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Donner Company - Case Analysis

PGSEM 2008

Prepared By

Parag Biswas (2008135)

Pradeep Sundaram (2008136)

Sivasubramanian MC (2008137)

Sivakumar S (2008138)

Sowmya K (2008139)

Swetha Jayakumar (2008061)

Table of Contents

1. INTRODUCTION 3

1.1 DOCUMENT SCOPE 3

2. PROCESS FLOW 3

3. FINANCIAL STATEMENT ANALYSIS 7

4. LABOUR HOURS DISTRIBUTION ANALYSIS 8

5. CNC DRILL AND CNC ROUTER - OPTIMIZATION 10

6. ORDER SIZE ANALYSIS 12

7. CAPACITY ANALYSIS 13

8. SEPTEMBER - ORDER PROFILE ANALYSIS 16

9. SEPTEMBER - LOAD ANALYSIS 17

10. SEPTEMBER - INVENTORY & FLOW-TIME ANALYSIS 20

11. SUMMARY OF PROBLEMS FACED 22

12. RECOMMENDATIONS 24

12.1 ORGANIZATIONAL POLICY 24

12.2 PRODUCTION LAYOUT (JOB SHOP AND FLOW SHOP) 24

12.3 PRODUCTIVITY IMPROVEMENT 26

12.4 QUALITY IMPROVEMENT 26

12.5 DELIVERY TIME IMPROVEMENT 27

12.6 PROCUREMENT 27

12.7 JOB SCHEDULING 27

12.8 PROCESS BOTTLENECKS 27

12.9 SALES CYCLE & FUTURE READINESS 28

1. Introduction

Donner Company is a Service oriented Manufacturing Company that makes printed circuit boards