Design of a Thermal Control Regime

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Design of a Thermal/Fluid/Control System

  1. INTRODUCTION & CONCEPTS

     The wide use of thermal/fluid systems in a variety of applications has made them invaluable to many engineering disciplines. Their unique, flowing, and non-linear nature has caused scientists to both characterize and control them by means of systems of differential equations. Through the case study of a warming bed, this project will focus first on simulating and observing a steady-state heat-transfer system and the interrelation of its variables, and second on the control of that system through proportional control and “on/off” control methods.

        In a steady-state system, conditions of objects subject to the system do not change. Specifically for the warming bed, any heat provided by the bed is lost by the patient. By examining one small heating element from the bed, the following energy-balance equation is developed:

                                (1)

Equation 1 can be separated and integrated, resulting in an equation for T(x):

                                (2)

     Furthermore, the heat transfer from the bed to the patient is given as:

                                        (3)

while the heat lost by the patient to the surroundings (due to convection and radiation) is:

                                (4)

     The second half of the project focuses on time-dependent analysis and feedback control: systems whose behavior and status is dependent on time and whose control is based as a response to the system’s performance. At the foundation of these systems is Equation 5:

                        (5)

From this equation and the average of Tin and Tout, Equation 6 can easily be derived for later use:

                        (6)

     Two control methods are employed in the second phase of this project. The first is proportional control, in which the initial water temperature is increased or decreased, based upon how great a temperature difference exists between the average water temperature and a user-defined target temperature. The change in initial temperature is directly proportional to that error, as is illustrated in the following equation:

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                                        (7)

 The second method, “on/off” control, focuses on the extremes of desired performance. The initial water temperature has two settings: the low or “off” setting and the high or “on” setting. When the average temperature becomes higher than desired, the initial temperature is set to the “off” setting. When the average temperature drops too low, the initial temperature is increased to the “on” setting.

ε: Emissivity                        mw: Mass flow rate                T: Air temperature

σ: Stefan-Boltzmann                P*: Equivalent channel width        Tout: Out-going temperature

cw: Specific heat of water                Q: Total heat rate                        TP: Patient temperature

hA: Water-skin heat transfer coef        R: Thermal resistance                Tw: Water temperature

hB: Skin-air ...

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