Developing an opacity

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Developing an opacity sensor

There is a huge range of different sensors in this world, designed to detect changes in temperature, size, distance and many other important factors.

Their ability to do this makes them valuable for use in industry, in particular, production processes.

I have chosen to develop a sensor which measures the concentration of solution, suitable for the factory production of pre-diluted fruit squashes. The sensor can control the machinery via a servo-mechanism, indicating whether more squash needs to be added.

The context in which my sensor is to be used is an important consideration as it determines a suitable sensitivity and resolution.

Factors to consider when designing a sensor:

How it will work

My sensor will work on the principle that concentration of solution affects the amount of light able to pass through it. My sensor will therefore be built around a light dependant resistor.

However, there are a number of factors affecting amount of light able to pass right through a solution:

Concentration – The solute particles reflect the light and substances such as Sodium and Potassium absorb it. The more solute particles, the more backscatter and absorption therefore less light reaches the sensor.

Depth/volume – As I will use a container of constant volume, increasing the volume will increase the depth of the solution thus volume and depth are proportional. As volume is easier to measure I will vary this in order to vary depth. Depth is an affecting factor as the more substance to pass through, the more solute particles met on the journey through the solution so the more light absorbed and reflected. Also more refraction occurs as the longer the journey through liquid, a substance denser than air.

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Smaller volume                                              Greater volume

Fewer molecules and metal                 Same concentration but more

ions met on journey         molecules and ions met, more

        backscatter & absorption –                     less light reaches LDR

As I am dependant on the concentration affecting the passage of light I aim to keep the depth of solution constant. This will be done by using the same container and volume of solution.

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