THE OPEN BOX PROBLEM

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THE OPEN BOX PROBLEM

An open box is to be made from a sheet of card. Identical squares are cut off the four corners of the card, as shown below.

The card is then folded along the dotted lines to make the box.

The main aim is to determine the size of the square cut which makes the volume of the box as large as possible for any given rectangular sheet of card, but first I am going to experiment with a square to make it easier for me to investigate rectangles.  

I am going to begin by investigating a square with a side length of 10 cm. Using this side length, the maximum whole number I can cut off each corner is 4.9cm, as otherwise I would not have any box left.

I am going to begin by looking into going up in 0.1cm from 0cm being the cut out of the box corners.

The formula that needs to be used to get the volume of a box is:

Volume = Length * Width * Height

If I am to use a square of side length 10cm, then I can calculate the side lengths minus the cut out squares using the following equation.

Volume = Length - (2 * Cut Out) * Width - (2 * Cut Out) * Height

Using a square, both the length & the width are equal. I am using a length/width of 10cm. I am going to call the cut out "x." Therefore the equation can be changed to:

Volume = 10 - (2x) * 10 – (2x) * x

If I were using a cut out of length 1cm, the equation for this would be as follows:

Volume = 10 - (2 * 1) * 10 - *(2 * 1) * 1

So we can work out through this method that the volume of a box with corners of 1cm² cut out would be:

(10 - 2) * (10 - 2) * 1

8 * 8 * 1

= 64cm³

I used these formulae to construct a spreadsheet, which would allow me to quickly and accurately calculate the volume of the box. Below are the results I got through this spreadsheet: 

CARD SIZE: 10CM BY 10CM

As you can see the cut-out size which gives the largest volume is 1.70 cm but to find a more accurate cut-out size I am to find the maximum cut-out size between 1.60cm and 1.80cm:

CARD SIZE: 10CM BY 10CM- TO FIND EXACT CUT-OUT SIZE

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As you can see by the table above, the largest volume is achieved when the cut-out size of each corner of the box is 1.67cm. I also made a graph to prove that the maximum cut-out size is around 1.67cm.

 

As you can see the graph shows that the maximum cut out size is between 1.5cm and 1.7cm.

If I wish to work out the proportion of the box that needs to be cut away to obtain the maximum cut-out size, I need to divide 1.67cm by 10. In doing this I get an answer of 0.16665, or a ...

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