Electrolytic wastewater treatment apparatus

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Electrolytic wastewater treatment apparatus Abstract A method and apparatus for purifying aqueous effluent streams to reduce chemical oxygen demand thereof, where the method comprises direct oxidation of water-soluble organic material in an electrochemical cell that incorporates stainless steel electrodes, whose stability and lifetime are enhanced by inclusion of circulating metal chips. Claims What is claimed is: 1. An electrolytic oxidation process for purifying wastewater by oxidation of organic and oxidizable inorganic substances contained therein, said process comprising: flowing the wastewater into an electrolytic oxidation cell, where the cell comprises a stainless steel anode and cathode and contains iron chips, said chips being in electrical contact with the anode and prevented from making electrical contact with the cathode by a non-electrically-conductive, liquid-permeable barrier; applying a voltage across the electrodes to energize the electrolytic oxidation cell and effect electrolytic oxidation of organic and oxidizable inorganic substances in the wastewater; and discharging from the electrolytic oxidation cell a treated wastewater having a reduced COD content. 2. The process of claim 1, wherein the voltage applied across the electrodes of the electrolytic cell produce a current of from about 2 to about 20 amperes in the electrolytic cell. 3. The process of claim 1, wherein the wastewater is characterized by a conductivity of from about 200 to about 2000 micro Siemens per centimeter. 4. The process of claim 1, wherein the wastewater is characterized by COD of from about 200 to about 2000 ppm. 5. The process of claim 1, wherein the electrolytic oxidation cell is filled to between 80% and 95% of its volumetric capacity with iron chips. 6. The process of claim 1, wherein the non-electrically-conductive, liquid-permeable barrier comprises a plastic netting. 7. The process of claim 1, wherein the wastewater stream is recirculated through the electrolytic oxidation cell. 8. The process of claim 1, further comprising flowing the wastewater through one or more additional electrolytic oxidation cells in sequence to discharge from a final one of said additional electrolytic oxidation cells a further reduced COD content treated wasterwater. 9. The process of claim 1, wherein the wastewater is derived from an upstream process facility selected from the group consisting of power generation stations, printed circuit board manufacturing facilities, and landfill seepage wastewater. 10. The process of claim 1, conducted in a mode selected from the group consisting of continuous, semi-continuous and batch modes of operation. 11. The process of claim 1, wherein the wastewater prior to being flowed into the electrolytic oxidation cell is subjected to pH adjustment, to obtain a pH level of from about 7 to about 10 in the wastewater flowed into the electrolytic oxidation cell. 12. An electrolytic oxidation apparatus for purifying wastewater by oxidation of water-soluble organic and oxidizable inorganic substances contained therein, said apparatus comprising: an electrolytic oxidation cell, where the cell comprises a stainless steel anode and cathode and contains iron chips, said chips being in electrical contact with the anode and prevented from making electrical contact with the cathode by a non-electrically-conductive, liquid-permeable barrier; means for applying a voltage across the stainless steel anode and cathode sufficient to effect electrolytic oxidation conditions in the electrolytic oxidation cell when the cell contains wasterwater; and means for flowing wastewater into and out of the electrolytic oxidation cell. 13. The electrolytic oxidation apparatus of claim 12, wherein the non-electrically-conductive, liquid-permeable barrier comprises a plastic netting. 14. The electrolytic oxidation apparatus of claim 12, further comprising means for recirculating wastewater through the electrolytic cell. 15. The electrolytic oxidation apparatus of claim 12, wherein the electrolytic cell comprises a tubular housing of elongate character. 16. The electrolytic oxidation apparatus of claim 12, further comprising a pretreatment chamber upstream of the electrolytic cell. 17. The electrolytic oxidation apparatus of claim 12, wherein said pretreatment chamber comprises a solids-removal chamber. 18. The electrolytic oxidation apparatus of claim 12, further comprising a post-treatment chamber downstream of the electrolytic cell. 19. The electrolytic oxidation apparatus of claim 12, further comprising at least one additional electrolytic cell, wherein the electrolytic cells are arranged in a series arrangement, for sequential flow of wastewater therethrough to produce a final wastewater effluent of reduced COD content. 20. An electrolytic oxidation apparatus for oxidation of wastewater to reduce the COD content thereof, said apparatus comprising an electrolytic cell including a stainless steel anode and a stainless steel cathode, a non-conductive, liquid-permeable barrier between the anode and cathode, metal chips in the cell on the anode side of the liquid-permeable barrier, means for introducing wastewater to the cell and for discharging COD-reduced wastewater therefrom, and means for impressing an electrical potential difference across the anode and cathode to effect electrolytic oxidation of wastewater when introduced to the electrolytic cell. Description BACKGROUND OF THE INVENTION [0001] 1. Field of the Invention [0002] The invention relates generally to a method and apparatus for purifying aqueous effluent streams to reduce contamination as measured by chemical oxygen demand, where the method comprises direct oxidation of water-soluble organic and oxidizable inorganic substances in an electrolytic oxidation cell that incorporates stainless steel electrodes, and wherein the stability and lifetime of the anode are enhanced by incorporation of metal chips. [0003] 2. Description of the Related Art [0004] Industrial wastewater streams may be contaminated by various substances that render their discharge into waterways or municipal waste treatment systems problematic or illegal. Contaminants may be organic or inorganic in nature and are often found in complex combinations. [0005] One widely regulated parameter is "chemical oxygen demand" (COD), a measure of the quality of wastewater effluent streams prior to discharge. The COD test predicts the oxygen requirement for complete oxidation of oxidizable contaminants present in the effluent; it is used for the monitoring and control of discharges, and for assessing treatment plant performance. Chemical oxygen demand is defined as the amount of oxygen in milligrams per liter (parts-per-million, ppm) required to oxidize both organic and oxidizable inorganic compounds that are present in the effluent. [0006] The United States Environmental Protection Agency (USEPA) provides a set of standard methods to determine COD in aqueous effluents: 1 Test Method USEPA Document Source Chemical Oxygen Demand - 0410.4 600/4-79-020 Colorimetric Chemical Oxygen Demand - 0410.4 600/R-93-100 Semi-Automated Colorimetric Chemical Oxygen Demand - 0410.3 600/4-79-020 Titrimetric, High Level Chemical Oxygen Demand - 0410.2 600/4-79-020 Titrimetric, Low Level Chemical Oxygen Demand - 0410.1 600/4-79-020 Titrimetric, Mid Level [0007] Acceptable wastewater treatment methods must be cost-effective, and hence a desirable method will be characterized by rapidity of contaminant removal, stability of the process over time, low cost of energy and consumables, and simplicity of equipment design. In this view, electrolytic oxidation is a favorable method for reducing the amount of organic compounds and other oxidizable species in an aqueous effluent to a level that is acceptable for discharge to a treatment facility. Electrolytic oxidation has several advantages over chemical or thermal treatment techniques, including ease of operation, simplicity of design, and relatively small equipment space requirements. Electrolysis is also considered to be relatively safe to
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operate when compared to oxidative treatment techniques which require handling of powerful chemical oxidants. [0008] The electrolytic treatment of wastewater has been the subject of much research and many patents, e.g., U.S. Pat. No. 4,445,990, "Electrolytic Reactor for Cleaning Wastewater," issued May 1, 1984; U.S. Pat. No. 5,516,972, "Mediated Electrochemical Oxidation of Organic Wastes Without Electrode Separators," issued May 14, 1996; U.S. Pat. No. 5,688,387, "Turbo Electrochemical System," issued Nov. 18, 1997. [0009] However there remain a number of problems associated with known methods of electrolytic oxidation of solutes in wastewaters. An important focus of difficulty is the lack of ...

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