Bacterial leaching - The process involved and discusses the advantages and disadvantages of this method of extracting metals from low grade ore.

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Abstract

The use of bacterial leaching became a reality for the mining industry in the 1950’s initially in copper mining and later in gold mining.  This report looks at the process involved and discusses the advantages and disadvantages of this method of extracting metals from low grade ore.

EXTRACTING COPPER         

In 1752, at the Rio Tinto mines, it was first noted that blue-green streams of liquid running from the excavated rock left a brown film on the iron implements. This film was pure copper.  In 1947 it was discovered that this was caused by micro-organisms (Merson,J. 1992). 

Thiobacillus ferro-oxidans and Thiobacillus thio-oxidans thrive by oxidising Fe2+ ions and S2- ions.  By spraying the low-grade ore left by traditional mining methods with an acidic leaching solution containing these bacteria results in the conversion of the insoluble sulphide materials into a solution containing CU2+, Fe2+,, Fe3+ and SO42- ions

S2- ions are present in copper and the oxidisation of these by bacteria releases the metal ions into a solution.  Extraction of copper by this method is known as bacterial leaching and produces a solution of copper sulphate which is diluted and impure (Chemical Storylines).  

Solvent extraction techniques are used to recover the copper ions from the solution by a process of ligand exchange solvent extraction. (Article 2) The ligand, dissolved in an organic solvent such as kerosene is immiscible in water.

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Cu2+(aq) + 2LH (organic) ═  CuL2(organic) +2H+(aq)        

(L represents the ligand)                                                                   

The copper is removed from a low concentration in water to a high concentration in the solution.  Mixing the organic solution with a small volume of concentrated acid reverses the process and pushes the Cu2+ ions back into the aqueous solution increasing their concentration. The concentrated copper solution is then sent to through electro ...

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