• Join over 1.2 million students every month
  • Accelerate your learning by 29%
  • Unlimited access from just £6.99 per month

Case Assignment on L Corp Mendon

Extracts from this document...

Introduction

Case Assignment L Corp Mendon L Corp Mendon is a tier one automotive supplier. L Corp is one of 300 plants located around the world (150 domestic, and 150 outside U.S.A). The L Corp Mendon plant is QS9000 certified, producing outstanding quality for local manufactures GM and Ford. For improvement in daily operations and to attain goals set forth L Corp objectives are one, enhance the ability to attract, develop, and retain employees. Second, to increase the competitiveness of the plant by implanting a lean management system. Third, to ensure the effective and efficient use of the plant's layout infrastructure. Lastly, to enhance the image and opportunities of the L Corp Mendon plant Problems known to the L Corp Mendon plant include are overall sales at Mendon plant have decreased, specifically a lost of business from GM. Mendon plant saw a decrease in the number of individuals employed, translating to the ineffectiveness of the plant to attract and attain employees. Of those 470 employees retained the morale is among them is low. Problems with the plants layout include a complex process flow, floor space utilization, and poor lighting Lead times at Mendon are longer then desired and there is a lack of lean management implementation. ...read more.

Middle

The increase of morale will be a natural progression as we make improvements to the Mendon plant overall. With the problem of bad lighting increase lighting, use correct watts to increase energy savings. Invest money into repairs and remodeling the facility in order to make process flow run smoothly and efficiently. In reference to the waste with regards to inventory we recommend pull system, and smaller lot sizes. Due to the high inventory, we should leave enough room to store the inventory. As a characteristic of good layout, it must provide for an efficient flow of workers and materials (N, Wu. 2006). We will locate the mold storage to be closer to production/operation area. To minimize the traveling and walking, we will move one of the tool rooms to the east, which is near the maintenance service machine shop. To make the officer get the materials more easily, we will exchange the printing room with the storage under the main office. Lastly, we want to move the R&D, which should be near the main office. We will exchange the R&D with the storage above the production press area The storage and warehouse layout must address the principles of slotting, zoning, space sizing, vertical product, picking, and five S implementation. ...read more.

Conclusion

With such a system, accuracy and efficiency will significantly increase across the entire plant. Raw materials will now be quickly located and retrieved resulting in less time waste previously associated with beginning a new process. Sales and shipping times will benefit from a superior system that allows for the quick location and transport of finished products, and it will be a much easier task for the management team to analyze current inventories on hand and plan far more efficiently for future production leading to lower inventory and production costs. The $100,000 budget that the Mendon plant has to use on facility improvements should be allocated as follows: * $25,000 for changes and reallocation of the Plant Layout * $10,000 for cosmetic maintenance to promote modernization * $10,000 for the implement of a cataloging system * $45,000 for purchase of additional production equipment $10,000 for inventory and storage transportation equipment In conclusion changes in the plant layout alone will increase productivity and result in a reduction of lead time due to the elimination of wastes from excess movement around the plant during the manufacturing process. Our group has determined the necessary improvements that the Mendon plant must make are with the plant layout, implementation of a cataloging system, and renovation of current facilities in order to increase production, efficiency, and morale while reducing cost and waste. ...read more.

The above preview is unformatted text

This student written piece of work is one of many that can be found in our AS and A Level Case Studies and Analysis section.

Found what you're looking for?

  • Start learning 29% faster today
  • 150,000+ documents available
  • Just £6.99 a month

Not the one? Search for your essay title...
  • Join over 1.2 million students every month
  • Accelerate your learning by 29%
  • Unlimited access from just £6.99 per month

See related essaysSee related essays

Related AS and A Level Case Studies and Analysis essays

  1. Microsoft Case Study. Objectives, structure and marketing.

    Limited numbers of product are available in few channels of distribution. Growth Competitors are attracted into the market with very similar offerings. Products become more profitable and companies form alliances, joint ventures and take each other over. Advertising spend is high and focuses upon building brand.

  2. The Impact of Migration on the Reduction of Poverty

    latter uses the opportunity to send the remittances back home out of their employment for which they get paid higher than what they would have otherwise got in the home country. This is evidenced in the work of Cholewinski (1997)

  1. The main purpose of this research is to know and analyze whether the Olympic ...

    The main question is that whether the London can turn in to 'City of the World' as well as will the Olympics help and facilitate London in order to reach their goal. The committees were founded in order to know the values of accommodation, entrance to the disabled visitors as

  2. Disneyland and M&S. I am going to investigate customer service in two separate ...

    This would be a incentive to spur workers on and would also be a good motivator as they could save money all year and take it would when needed; for example a holiday or Christmas time. Again like the rest of the points this would lead to the internal customer providing a higher standard of customer service.

  1. Business plan. The business that I am going to produce is a personalised logo ...

    Also I must include information damages within the product at all and where it is so that the customers are aware of this and will be willing to pay less than what I am actually selling the product for originally.

  2. Unit 9: Marketing Strategy

    will attempt to use market segmentation to divide the market according to characteristics of different customers. This is necessary as it will show me who in particular I will be focusing my marketing strategies at. By gaining a better understanding of my target market I will be able to tailor

  1. In this assignment I'll be explaining the competitive pressures on two businesses to develop ...

    After all the statistics and improvements I?ve seen with ASDA online services I?d gladly say they are using the internet at the best uses because ASDA has substantially improved greatly since 2008 and onwards until now, they?ve adjusted their online services and made it into another phenomena which customers are happy to use due to the different beneficial reasons.

  2. Galvor Case. Planning and control system for Galvor as a part of an ...

    develop Galvor to be planning-and-control-savvy in the future, without which it would not be able to achieve the recent development as today. Moreover, the fact that UE was able to provide Galvor with necessary resource, better staff (reallocation of staffs from other UE divisions to Galvor), and technological add (IBM

  • Over 160,000 pieces
    of student written work
  • Annotated by
    experienced teachers
  • Ideas and feedback to
    improve your own work