. Executive Summary

Working capital is the capital required for maintenance of day-to-day business operations. The present day competitive market environment calls for an efficient management of working capital. The reason for that is attributed to the fact that an ineffective working capital management may force the firm to stop its business operations, may even lead to bankruptcy. Hence the goal of working capital management is not just concerned with the management of current assets & current liabilities but also in maintaining a satisfactory level of working capital. Holding of current assets in substantial amount strengthens the liquidity position & reduces the riskiness but only at the expense of profitability. Therefore achieving risk-return trade off is significant in holding of current assets. While cash outflows are predictable it runs contrary in case of cash inflows. Sales program of any business concern does not bring back cash immediately. There is a time lag that exists between sale of goods & sales realization. The capital requirement during this time lag is maintained by working capital in the form of current assets. The whole process of this conversion is explained by the operating cycle concept.

This study gives in detail the working capital management practices in VIRGO ENGINEERS LTD. Management of each current asset, namely inventory, cash, accounts receivable is studied related to VIRGO ENGINEERS LTD. Similarly management of accounts payable is studied to understand the managing of current liabilities.

The study of working capital management has shown that VIRGO ENGINEERS LTD. has a strong working capital position (from 2004-till date) since its inception in 1987.

The overall position of VIRGO ENGINEERS LTD. is good & the same is expected by continuum of existing management policies, checking exchange rate risk, competing with domestic and global players in terms of quality & quantity.

2. Purpose of the Study

The main aim of any firm is to maximize the wealth of shareholders. This can be achieved only by a steady flow of profits. This in turn depends on successful sales activity. To generate sales, investment of sufficient funds in current assets is required. The need of current assets should be emphasized, as the sales don't convert into cash immediately but involves a cycle of operations, called operating cycle.

VEL is multi product manufacturing unit with varying cycle for each product. The capital requirement for each department in VEL is large which (depends on the product target for that particular year) calls for an effective working capital management. Monitoring the operation on cycle duration is an important aspect of working capital.

Some prominent issues that are to be addressed are,

* Duration of raw material stage (depends on regularity of supply, transactions time).

* Duration of work in progress (depends on length of manufacturing cycle, consistency in capacity utilization).

* Duration at the finished goods state (depends on pattern of production & sale).

Thus a detailed study regarding the working capital management in VEL is to be done to consider the effectiveness of working capital management, identify the shortcoming in management and to suggest for improvement in working capital management.

3. Objectives of the Study

* To study in general the working capital management procedure in VEL.

* To know how the working capital is being financed.

* To know the various methods followed by VEL for inventories and accounts receivables.

* To give suggestions, if any, for better working capital management in VEL.

4. Research Methodology

Research methodology used for study includes both primary& secondary sources of data. However most of study is conducted based on secondary sources. Secondary sources of data mainly include annual reports of Virgo Engineers Ltd.

Statement of changes in working capital for the past 4 years is done using the data taken from these financial reports. Similarly analysis of operating cycle and calculations of ratios is done. Apart from this, the website of Virgo Engineers Ltd. is referred to know the products, product facilities, network etc.

The use of primary sources is limited to interaction with some of the employees of Virgo Engineers Ltd; the reason being, it is against the company's policies & producers to reveal the sensitive information.

5. Introduction

Capital is essential for the setting up and smooth running of any business. Investments made on fixed assets will yield excess cash inflows apart from the payback amount and is spread over a longer period of time. Hence the cash inflows (or) benefits associated are not immediate but are expected in the future. Cash inflows & outflows occur on a continuous basis in case of current assets. Credit forms an essential feature in the business (credit given to customers & credit from suppliers). Since there is some time lag from the time of sales & sales realization current assets & current liabilities, which together constitute the net working capital, supports the business in its normal of operations. This calls for an efficient management of working capital.

The policies, procedures and measures taken for managing of working capital gain further importance in an organization like VIRGO ENGINEERS LTD. where the working capital requirements runs in crores of rupees. Any mismanagement on the part of authority will not just cause loss but may even impair business operations. It is in this context working capital has gained importance.

The growth of any organization depends on overall performance of all the departments. A firm's financial performance reflects its strength, weaknesses, opportunities and threats of the organization with respect to profits earned, investments, sales realization, turnover and return on investment. Efficient management of financial resources and analysis of financial results are prerequisite for success of an enterprise. In that working capital management is one of the major areas of financial management. Managing of working capital implies managing of current assets of the company like cash, inventory, accounts receivable, loans and advances and current liabilities like sundry creditors, interest payment and provision.

6. Company Overview

This company was incorporated as Virgo Engineers Private Limited on June 8, 1987, by its Promoters, Mr. V. Balasubramanian and Mr. Mahesh Desai. The status of our Company was changed to a public limited company by a special resolution of the members passed at the annual general meeting held on February 10, 1995.

Virgo is one of the leading manufacturers of manual and automated valves in India. Virgo's promoters, Mr. Mahesh Desai and Mr. V. Balasubramanian have been in the valve industry for 27 and 38 years, respectively. In 1990, Virgo set up its first manufacturing facility for design and manufacture of automation systems in Pune, Maharashtra. Thereafter, Virgo started manufacturing ball, butterfly and other valves in three plants set up in and around Pune, Maharashtra. In late 2006, Virgo set up a manufacturing plant at Pogliono, Italy to manufacture large diameter ball valves for global distribution. Today, Virgo have the capability to sell almost the entire range of ball valves as well as specialty valves such as 3-way valves, jacketed valves, valves with extended stem, cryogenic valves, valves in exotic materials of construction such as hastelloy, duplex stainless steel, inconel. In addition, Virgo manufacture specialised automation valves which include emergency shutdown valves and fire proof actuator system.

Today, Virgo has a customer base of approximately 2,000 customers. Many of these customers accept products on a direct basis, wherein such customers accept products based on quality inspections carried out by the company, without further testing. Also, Virgo is on the approved manufacturer's list of several leading oil & gas companies in India and the rest of the world.

6.1 Operations

Company manufacture and sell its products both directly and through its Subsidiaries. The following diagram describes company's corporate framework as on December 31, 2007:

6.2 Board of Directors

Mahesh Desai Chairman

V. Balasubramaniam Whole-time Director

Jagdish Desai Director

Rajaram Ajgaonkar Director

Kishore Kulkarni Independent director

Hetal Gandgi Nominee Director

Abhay Nalawade Independent director

Dr. Dhananjay Kelkar Independent director

Manu Parpia Independent director

N.Venkiteswaran Independent director

6.3 Company Secretary

Manoj Kohok

6.4 Auditors

M/s. S.R.Batliboi & Associates

Charterd Accountants

6.5 Customers

Some of the major customers of Virgo Engineers are,

* Crain Energy

* Reliance Industries Ltd.(RIL)

* Reliance Petroleum Ltd.(RPL)

* ESSAR

* GSPL

* GGCL

* GAIL

* IPCL

* ISRO

* BPCL

* HPCL

* Thermax

* IOTL

* Honey Well

* Asian Paints

6.6 Dealers

* Shreeji

* Tulip

* Siddharth

6.7 Suppliers

Some of the major suppliers of Virgo Engineers are,

6.7.1 Investment Casting

* Inova cast Pvt. Ltd

* Inovative

* Altech

* Micromelt

6.7.2 Sand Casting

* Shah Precicast

* Aruna Alloys Pvt. Ltd.

* Gujrat Precision Cast Pvt. Ltd.

* SVE Castings

6.7.3 Forgings

* Balkrishna Forgings

* Mass Forgings

* Ring Forging

6.7.4 Fasteners and other items

* Max Grip Fasteners

* Hardwin Fasteners

* Pious Engg. Pvt. Ltd.

* Kahan Fasteners

* Pressfab

* Industrial Engineering

* Mask Seals

* Ring Forging

6.7.5 Subcontractors

* Shrinivas Engineering Works

* Chandan Industries

* Padmavati Engineering Works

* Balaji

* Aman Industries

* Patil Industries

6.8 Third party inspection agencies

* DNV (Det Norsk Veritas)

* EIL

* CEIL

* GLI

* IRS (Indian Register of Shipping)

* TUV

* VELOCI

* BVIS (Bureau Veritas Industrial Services)

7 Organizational Structure of VEL

8. Product Portfolio

8.1 Ball Valves (Automated and Manual)

A ball valve is a straight-through flow valve which provides positive shutoff with minimal pressure drop and flow turbulence. It is opened and closed by turning a handle or gear attached to a ball inside the valve. The ball has a hole, or port, through the middle so that when the port is in line with both ends of the valve, flow will occur. When the valve is closed, the hole is perpendicular to the ends of the valve, and flow is blocked. The advantages of the ball valve include very high flow rates, protected sealing areas when in the open and closed position, and the ability to operate in the presence of solids and other contamination.

Company manufactures three types of ball valves:

* Floating Design: In floating design ball valves, the ball has some freedom to move along the axis of the valve while having no freedom to rotate against the stem.

* Trunion Mounted: A trunion ball valve has a mechanical means of anchoring the ball at the top and the bottom. This design though usually applied on larger and higher pressure valves also covers lower sizes and pressure ratings for critical applications.

* Metal Seated: A metal seated ball valve has sealing between the metallic surfaces of the ball and the metallic seat. The metallic surfaces are permanently hardened to ensure consistent performance. These are available in both floating and trunion mounted designs.

Company develops automation systems to operate ball valves with devices other than handles and gear boxes. The automation system company offers are pneumatic, electric, electro-hydraulic, gas hydraulic and gas over oil actuators for both on-off and control duties. Company designs and manufactures a range of pneumatic actuators and controls. In addition to the above, company offers a variety of automated ball valves that may be customized for its customers.

8.2 Butterfly valves (automated and manual)

Similar to a ball valve, a butterfly valve is used to regulate a fluid flowing through a section of pipe. A flat circular plate is positioned in the center of the pipe. Rotating the handle turns the plate either parallel or perpendicular to the flow. Unlike a ball valve, the plate is always present within the flow; therefore a pressure drop is always induced in the flow regardless of valve position.Company manufactures three types of resilient seated butterfly valves:

* Wafer Type:

* Lug Type:

* Double Flange Type:

8.3 Well head Equipments

Floating Ball Valves

Trunnion Mounted Ball Valves

Valve Automation Services

/2" to 12" NB

ANSI 150# to 1500#

2" to 56" NB

ANSI 150# to 2500#

Pneumatic, Electric, Electro-hydraulic, Gas hydraulic & gas over oil actuators

Butterfly Valves

Rack & Pinion Actuator

Skotch-Yoke Actuators

2" to 60" and pressure range of PN 3.5, PN 10, PN 16 and ANSI #150.

Aluminum & Stainless Steel for torque range of up to 36,580 lb-in (4133 Nm).

For torque range from 4,515 lb-in to 1,77,015 lb-in (510 Nm to 20,000 Nm).

The well head equipments include gate valves, check valves, chokes and crosses. Gate valves are linear motion valves where the closing membrane is a gate which moves up and down to start/stop the flow. Virgo manufactures high pressure gate valves which are used in oil fields. Check valves are unidirectional valves which permit flow in one direction and which seal, if flow is reversed.

9. SWOT Analysis

Strengths

* Quality of products.

* Cost-efficient and lean manufacturing ability.

* Strong relationships with world class customers.

* Qualified and experienced management team.

* International sales presence.

* Virgo is amongst the only few companies who manufactures Trunion Mounted Ball Valves.

* Certifications like SHELL, SAUDI ARAMCO.

* Virgo also has advantage of location in terms of no Octroi applicable.

Weaknesses

* Company's major business is spread in Gas and Oil sector, any changes in this sector may affect company's business.

* Still many things are going manually in production area, for which some system need to be implemented to keep correct track and record of it.

* Managing slow moving inventory is also a big task in VEL.

Opportunities

* Expanding its product range.

* Expanding its geographical reach.

* Starting operations at Coimbatore.

* Strengthen capabilities through inorganic expansion.

Threats

* The economic growth and infrastructure investment plan in the oil & gas industries is poised to give ample opportunity to valve industries.

* The threat perception due to import duty reduction and large international valve manufacturers competing locally is a challenge.

* Increasing competition and the conditions of company's customers, suppliers and the valve industry.

* Company's ability to complete its orders in accordance with timelines and within budget despite changes in scope, schedule and irregular recoveries of payments from its customers may affect its financial condition and results of operations.

0. Manufacturing Process

A diagrammatic representation is as follows,

* Quality Control and Certifications

Virgo continuously strives to improve quality of products, processes and safety requirements. Company has received number of important certifications and other achievements in the last 20 years. Some of their most prestigious ones are:

(i) ISO 9001-2000 certifying our quality management system issued by TUV Sud Management Service GmbH.

(ii) OHSAS 18001:1999 certifying our occupational health and safety management systems issued by Det Norske Veritas Certifications Services.

(iii) Companies ball valve facilities are authorized by American Petroleum Institute (API) for using the API monogram for the API 6D Ball Valves manufactured by it.

(iv) Certification of company's quality system according to Pressure Equipment Directive 97/23/EC by TUV Nord Systems GmbH.

* Design and Development

Improving valve design to incorporate new customer specification demands or features is an on-going process at Virgo and at its Subsidiaries. Company has a full-fledged centralized design and development department. Once a final prototype of a new product is developed, it is checked through physical testing and field trials before being launched.

* Information Technology

Virgo has established a dedicated information technology department to cater to its business needs.

To automate business processes, manage resources, getting faster information etc. company has set up an ERP (Enterprise Resource Planning) system called ERP- LN across all manufacturing units. Business processes from areas like Design, Sales, Purchase, Inventory, Manufacturing and Finance are automated and tightly integrated using ERP-LN. It has enabled easy transaction flow, access to information for faster decision making and a very effective Management Information System.

* Sales and Marketing

Company's sales operations are decentralized and spread across the globe. Company sells a majority of their products through their offices or their Subsidiaries. Their domestic sales are managed from their registered office in Pune and their branch offices in New Delhi, Calcutta, Chennai, Mumbai and Vadodara. Company's international sales operations are managed by their subsidiaries. Below are the details of company's international sales operations:

Region Offices of Virgo's Subsidiaries

Region

Offices of Subsidiaries

Middle East

Dubai, United Arab Emirates

North & South America

Oklahoma and Houston, United States of America

European Union

Milan, Italy and Hertford, United Kingdom

Far East & Asia Pacific

Kuala Lumpur, Malaysia
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As a result of the vast network of domestic offices and Subsidiaries, company is able to sell directly to customers. Company believes that direct sales help to achieve higher margins as compared to agent based sales adopted their competitors.

Company have a dedicated marketing department, whose primary responsibility is to expand customer base and achieve customer satisfaction by providing prompt and good quality services to the existing customers. Its marketing department continuously strives to explore newer markets and customers for its products, obtain more registrations and product approvals, and develop new strategies for product placement, project tracking ...

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