For this section of coursework I decided to undertake the task of building and testing a sensor. The sensor, which I built, was a thermocouple, I built this to take measurements of the temperature of a certain window.

Authors Avatar

Matthew Barrett

Sensors Project

Introduction

For this section of coursework I decided to undertake the task of building and testing a sensor. The sensor, which I built, was a thermocouple, I built this to take measurements of the temperature of a certain window.

Aim

My aim for this experiment to find how well a window conducts heat on both the outside and inside. Also I wished to find whether there was a correlation between the temperatures of the window at different points.  I thought the side of the window, which would be at a higher temperature, would be the inside. I also felt due to the rule that hot air and fluids rise, I felt that the higher up the window the higher the temperature would be.

Choice of Sensor

For this experiment I could have chosen another option. I could have used a bead thermistor to do this. A bead thermistor is a semi conductor, so instead of resistance increasing with temperature it decreases. I did not use this because I have had previous experiences with thermal couple and I know the behaviour of one. I know that the Thermocouple has linear response, when measuring temperature. This means if the temperature doubles the EMF generated doubles. With a thermocouple you get the temperature is measured a lot quicker than a mercury thermometer, this was another reason why I used it to so I could measure more temperatures in the same amount if time.

For my experiment I decided I needed the following equipment:

  • Copper and Constantian wire
  • Bunsen Burner
  • Beakers of water a differing temperatures
  • Heatproof mat, Tripod and Gauze
  • Mercury Thermometer
  • A Digital Voltmeter
  • A Window
  • Connecting Wires and Crocodile Clips

A thermocouple can be made using two similar metal wires and a dissimilar metal wire connected together to form two junctions acting in opposition to each other. The free end of each similar wire is connected to a voltmeter. One of the junctions is maintained at a constant temperature and the other junction is used as a temperature probe. The meter reading changes according to the difference between the temperature of the probe and the reference junction. Because the probe is no more than a junction between two thin wires, it can respond rapidly to change of temperature and has therefore a faster response time than a liquid-in-glass thermometer. A liquid glass thermometer relies on the expansion or contraction of mercury this takes a lot of time. In addition, because a thermocouple generates an EMF directly, it is used widely in control systems.

When you make a thermocouple two dissimilar metals are in contact as the junctions. Electrons leave one metal and transfer to the other, causing a potential difference across the two junctions. This potential difference arises because electrons can leave one of the metals more easily than the other so the first metal loses electrons to become positive and the second metal gains electrons to become negative. There is an equal but opposite potential difference at the other junction, if both are at the same temperature. If the junctions are at different temperatures, the potential differences across them can differ, giving rise to a net EMF around the circuit. This is called the thermoelectric effect. The metals must be different and for a given temperature, the EMF depends on the choice of the two metals.

Join now!

My thermocouple was made from two pieces of cooper and a piece of constantian. I fixed the three wires together by bounding the two wires together tightly. I had to make sure the connections were tight as explained above the junctions are the parts of the senor, which actually take the measurements. Here is a diagram of my sensor.

The first thing, which I needed to do, was to calibrate my thermocouple. I calibrated it against a mercury thermometer. To do this I ...

This is a preview of the whole essay