Boeing 787 Dreamliner Case Study

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BUILDING THE BOEING 787                

Building the Boeing 787

Case Analysis:

Corporate Profile

The Boeing Company (Boeing) is headquartered at 100 North Riverside Plaza in Chicago, Illinois, in the United States.  Phone number: (312) 544-2000.

Boeing, incorporated in 1916, is the largest global aerospace company and a top manufacturer of commercial jetliners and defense, space and security systems.  As a leading U.S. exporter, Boeing supports airlines and the U.S. government and its allied customers in 150 countries. Their products and services cover commercial and military aircraft, satellite systems, weaponry, electronic systems, defense and launch systems, advanced information and communication systems, and performance-based logistics and training.

Boeing employs more than 170,000 people in 70 countries around the globe and here in the U.S.  Their workforce embodies diversity, talent, and innovation unlike virtually any comparable corporation; with nearly 150,000 have furthering education, including 25% with advanced degrees. Coupled with an extremely talented world-wide supplier base and Boeing is arguably one of the most highly skilled workforces in the world.

While they are primarily divided into two business units, Boeing Commercial Airplanes and Boeing Defense, Space & Security, Boeing can effectively be segmented into five operating areas, with the additional 3 support elements: Boeing Capital Corporation (BCA), providing world-wide financial solutions; the Shared Services Group, providing a plethora of support services to Boeing globally; and Boeing Engineering, Operations, and Technology, conducting research, development, and application of innovation.

Boeing Products and Services

Boeing Commercial Airplanes has placed more than 12,000 commercial jetliners in service, offering the latest, cutting edge technology and design.  William Boeing, builder of their first airplane in 1916, constructed a two-seat seaplane with minimal range.  Since then, Boeing has grown to design and build aircraft with seating capacities exceeding 500 and ranges of more than 10,000 miles with the latest innovations.  The Boeing Commercial Airplane sector counts more than 80,000 employees responsible for $36.2 billion in revenues in 2011.  Headquartered in the Puget Sound area of Washington, they operate in over a dozen cities and countries.  Boeings major production facilities are located in Everett, Washington, with additional facilities in Renton, Washington and Charleston, South Carolina.  Boeing (2012a) further itemizes their airplane program as follows:

Boeing 737:  The best-selling commercial airliner in history. The single-aisle jetliner, known for being reliable, simple and economical to operate, dominates the market for short- to medium-range routes.

Next-Generation 737 family:  An updated 737 airplane introduced in 1993 with a new wing design, improved fuel capacity and improved aerodynamics to give the airplane greater range and speed -- includes the 737-600/-700/-800/-900ER models.  

737 MAX - 737 MAX 7, 737 MAX 8 and 737 MAX 9:  Builds on the Next-Generation 737's popularity and reliability while delivering customers unsurpassed fuel efficiency in the single-aisle market.

Boeing 747:  Original "jumbo jet" with its distinctive upper-deck profile, is among the fastest airliners in service.  

Boeing 747-8 family:  The Boeing 747-8 Intercontinental and 747-8 Freighter are the new, high-capacity 747’s that offers the lowest operating costs and best economics of any large passenger or freighter airplane in its class.  With a range of 8,000 nautical miles, the 747-8 Intercontinental can connect nearly any major city pair in the world.

Boeing 767 family:   Includes four models--the 767-200ER, 767-300ER and 767-400ER passenger jetliners and the 767 Freighter, based on the 767-300ER fuselage.

Boeing 777 family:  The market-leading 777 family consists of five passenger models, with the ability to fly point-to-point nonstop to bypass crowded and busy hub airports, and a freighter model.  

Boeing 787 Dreamliner:  The family of new, super-efficient airplanes that brings big-jetliner comfort and economics to the midsize market. The 787 incorporates advanced composite materials, systems and engines to provide unprecedented performance levels, including a 20-percent improvement in fuel efficiency over existing small twin-aisle airplanes.

The Boeing Business Jet is a high-performance derivative of the 737 that is designed for corporate and VIP applications. The platform gives the owner the flexibility to tailor an airplane for eight or 100 passengers.

Boeing Defense, Space & Security is a highly diverse operation that encompasses military aircraft, both manned and unmanned, global services and support, network and space systems, Boeing Phantom Works, and joint ventures.   An operation of grand scale, they boast a 61,000 employee roster generating more than $32 billion in revenue. Boeing (2012b) itemizes specific areas of expertise and execution as follows:

Boeing Military Aircraft:  Includes tactical and airlift aircraft, missiles, unmanned airborne systems, and surveillance and engagement programs.

Global Strike:

AH-6 Light Attack/Reconnaissance Helicopter:  Designed to quickly meet the needs of today's international defense forces while maintaining the capability to quickly integrate future growth. The aircraft features flexible mission configuration; state-of-the-art cockpit architecture; integrated and qualified sensors and weapons systems; the highest payload for any aircraft in its class.

AH-64D Apache:  A multirole combat helicopter that features fully integrated avionics and weapons, plus state-of-the-art digital communications capabilities that enable real-time, secure transfer of battlefield information to air and ground forces.

EA-18G Growler:  Variant of the combat-proven F/A-18F Super Hornet Block II, and conducts airborne electronic attack missions. The EA-18G combines the capability of the combat-proven Super Hornet with the latest AEA avionics suite evolved from the Improved Capability III (ICAP III) system.  The EA-18G's initial combat deployment occurred in late 2010 and concluded in mid-2011, supporting operations in Iraq and Libya. Boeing has delivered 56 Growlers to the U.S. Navy as of Jan.1, 2012.

F/A-18E/F Super Hornet:  The F/A-18E/F Super Hornet is the U.S. Navy's newest, premier strike fighter, deployed in both air-dominance and precision-strike roles.  Built by the most innovative team in aerospace -- Boeing, General Electric Aviation, Raytheon and Northrop Grumman -- the Super Hornet features a design optimized for a long and cost-effective service life, operating from aircraft carriers and land bases. Its advanced composites and modern alloys enable major signature reduction that achieves optimum stealth.  

F-15E Strike Eagle:  Backbone of the U.S. Air Force fleet, with variants currently in production for the Republic of Korea and Singapore. The F-15E carries payloads larger than those of any other tactical fighter, and it retains the air-to-air capability and air superiority of the F-15C. It can operate around the clock and in any weather. Since entering operational service, the F-15 has a perfect air combat record, with more than 100 victories and no losses. Three other nations currently fly the F-15 -- Japan, Israel, S. Korea, Singapore and Saudi Arabia.

F-15 Silent Eagle:  A new F-15 configuration designed to meet the future needs of international customers. The F-15SE combines cost-effective low-observable technologies with flexibility for large and diverse weapons payloads.

        Mobility:

C-17 Globemaster III -- The C-17 is the world's premier heavy-lift aircraft and has proven itself as a versatile strategic and theater airlifter in every recent worldwide operation, from Operation Iraqi Freedom to humanitarian relief missions.

CH/MH-47 Chinook:  A medium-to-heavy-lift helicopter for intra-theater troop and cargo movement. The aircraft conducts missions from combat to disaster relief and is in service with the armed forces of nearly 20 countries worldwide.  The MH-47 provides key capabilities to special operations forces.

U.S. Air Force KC-46A Tanker Program:  The U.S. Air Force selected the Boeing NewGen Tanker to start replacing aging KC-135 aerial refueling tankers. The Air Force designated the new aircraft the KC-46A. The fixed-price contract is valued at over $3.5 billion and calls for Boeing to design, develop, manufacture and deliver 18 aircraft by 2017. The overall program for 179 tankers is valued at upwards of $30 billion

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International Tanker Programs:  The KC-767 International Tanker provides unrivaled tanker capability and operational flexibility. Technology advances include a fifth-generation boom, second-generation remote vision system, new wing air refueling pods and hose drum unit.

V-22 Osprey:  A joint service multi-role combat aircraft that uses tiltrotor technology to combine the vertical performance of a helicopter with the speed and range of a fixed wing aircraft. This combination allows the V-22 to fill an operational niche no other aircraft can approach. The U.S. Marine Corps (USMC) has a current requirement for 360 MV-22s to perform combat assault and assault support missions, while ...

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