A study on the problems of international marketing of ceramic sanitary wares with special reference to Muthoot APT Ceramics LTD.

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A STUDY ON THE PROBLEMS OF INTERNATIONAL MARKETING

OF CERAMIC SANITARY WARES WITH SPECIAL REFERENCE TO

MUTHOOT APT CERAMICS LTD.

BY

ZIBY CHERRY PHILIPS

A Dissertation / Thesis submitted in partial fulfillment of the

requirements for the degree of

MASTER OF BUSINESS ADMINISTRATION of

CSM Institute of Graduate Studies, USA

TASMAC

Training and Advanced Studies in Management and Communications,

C-2, SHARDARAM PARK, 37/37-A, SASSOON ROAD, PUNE - 411 001

998

CHAPTER-1

NATURE OF THE

STUDY

CONTENTS CHAPTER - 1

TOPIC PAGE NO.

Background and aspects of the problem----------------------------- 3

Purpose of the study --------------------------------------------------- 7

Statement of the Hypothesis ------------------------------------------ 9

Rationale ----------------------------------------------------------------10

Definition of Technical terms & Acronyms -------------------------------11

Scope of the study ------------------------------------------------------------12

Outline of remaining chapters -----------------------------------------------13

Background and aspects of the problem

Direction of Indian Exports

(April - November1995)

The survey indicates the entry of two new nations in the Indian top 20 buyers' list, namely Indonesia and Spain. Indonesia closed in as fourteenth as exports surged by 131.8% while Spain was ranked as number eighteenth as Indian exports increased by 57.8%.

Rank

Rank Apr-Nov'95

Country

Exports ($million)

% Change

01

01

US

3613.4

3.3

02

02

Japan

390.5

2.3

03

04

UK

289.9

24.2

04

03

Germany

236.2

8.6

05

05

Hong Kong

172.7

32.1

06

06

UAE

876.8

1.5

07

07

Belgium

697.5

22.0

08

09

Russia

688.3

44.9

09

1

Bangladesh

670.7

94.2

0

08

Italy

639.8

25.4

1

0

Singapore

506.9

09.0

2

3

Netherlands

453.8

41.7

3

2

France

451.2

33.8

4

-

Indonesia

344.5

31.8

5

4

Saudi Arabia

308.6

6.0

6

5

Thailand

300.3

25.8

7

8

S.Korea

246.4

24.5

8

-

Spain

245.8

57.8

9

6

Australia

243.8

09.6

20

7

Srilanka

237.8

0.3

The researcher has understood from preliminary research that there is a sizeable market for ceramic sanitary ware in the International market. The Indian players are afforded a great deal of assistance in marketing their products abroad. However, the performance of Indian players in the export scenario is unimpressive.

This study sets out to find out what exactly are the reasons for the dismal performance on Indian players in the international market.

Purpose of the study

The volume of world merchandise exports grew by 9.5 per cent in 1997, the second highest rate in more than two decades with the exception of 1994 when trade expanded by 10 per cent. The U.S., Germany, Japan, France and U.K. are the leading exporters in that order. India only ranks 31st in the world with an export share of less than one percent in world exports.

It is abundantly clear that there is a great export market waiting to be tapped but it goes without saying that the sailing is not easy. The performance of India has been lackluster but is soon picking up. The purpose of the study is to find out the performance of Muthoot APT Ceramics Ltd., an Export Oriented Unit (EOU) situated in Cochin Export Processing Zone (CEPZ), Kakkanad, Cochin, in terms of its exports and their first hand feel of the global market. The Plant exports Ceramic Sanitary wares and allied products and has a tie up with Advanced Product Technology of Britain for technology transfer.

The study focuses at international trade from the viewpoint of Muthoot APT Ceramics Ltd. The activities of the EOU can spread light on the problems faced by the concern or the lack of it, in the global market.

The results of the study can help in better understanding the concept of international trade and in improving the efficacy and circumventing the problems in marketing the products. It goes without saying that some of the problems experienced by export units are common to other industries as well.

There is a serious lack of good information regarding the exports in the sanitary ware industry. Basic information provided in the trade yearbooks of each country lacks consistency in the degree of detail of information provided. Therefore it is difficult to develop a clear picture of world trade in ceramic sanitary ware and all those involved in future market planning would surely benefit from more orderly and timely information. The following points are considered for the study -

* Some relevant aspects of world trade today.

* India's performances in the most important export markets.

* The future price implications.

* India's supply

* Need for adequate demand stimulation program.

* Some aspects of market accessibility.

The study would also throw light on the market influences viz., socio-economic factors, structure of the sanitary ware market in terms of import and distribution system, packaging, price level, Government regulations and legislation in terms of input quotas, taxation, and safety measures. Furthermore, the study will also focus on the quality requirements of the ceramic sanitary ware industry.

Statement of the Hypothesis

Once the selection and definition of the problem have been accomplished, the derivation of the hypothesis is the most important step in the research process.

Etymologically hypothesis is made up of two words, "hypo" (less than) and "thesis", which mean less than or less certain than a thesis. It is the presumptive statement of a proposition or a reasonable guess, based upon the available evidence, which the researcher seeks to prove through his study.

The hypothesis is a powerful tool in research process to achieve dependable knowledge. It helps the researcher to relate theory to observation and observation to theory.

The null hypothesis of the present study is:

" The Indian exporters are not able to match foreign technology and quality of ceramic sanitary ware available in the international market".

The existence of a large international market for ceramic sanitary ware has been established. Therefore, the reasons for the lackluster performance of the Indian players need to be looked into.

RATIONALE

The study is based on a ceramic sanitary ware exporter based in Cochin Export Processing Zone, Kakkanad. The researcher feels that the outcome of the study will provide a positive influence on emerging exporters as well as a refreshing study for the old timers.

The study seeks to provide an impartial and unbiased study of the ceramic industry. The study is conducted in a professional manner using scientific tools. As the researcher is an outsider, it is possible that he is able to pin point certain aspects that were overlooked by those in the industry.

It is hoped that the matter researched will be of importance to the Company as well as the industry in the form of a reference tool. The recommendations of the researcher will also give an insight into the untapped markets.

Definition of Technical terms & Acronyms

Ceramics: Making of pots, tiles, sanitary wares etc., by shaping pieces of clay and baking them until they are hard.

Mold: A hollow container of a particular shape into which some soft substance is poured, so that when the substance becomes cool or hard, it takes this shape.

Sanitary fittings: such as lavatories and bidets

Kiln: box shaped heating apparatus for baking pots or bricks for drying wood.

Ceramics: may be defined as any inorganic, nonmetallic solids processed or used at high temperatures.

Scope of the study

The use of market research is reasonably widespread. The implications may be listed as follows:

a. It ascertains the position of a company in the ceramic sanitary ware industry.

b. It provides a birds eye-view of the ceramic sanitary ware industry as a whole.

c. The study provides an idea of the growth prospects of the sanitary ware industry, the factors influencing it, and the trends in the industry.

d. The study mentions the factors favorable to Indian players.

e. It helps in assessing and enhancing the effectiveness of marketing management.

f. It can reduce the risk involved in marketing management.

g. It offers guidance in market penetration and increasing product range.

h. It pinpoints strengths and weaknesses of the Company and the Indian ceramic sanitary industry.

Outline of remaining chapters

Chapter 2 is titled Review of Related Literature. The chapter deals with the industrial background of the study, and the theoretical aspects of the study. The profile of Muthoot Apt Ceramics is also mentioned.

Chapter 3 is titled Research Design and Methodology. The problem and hypothesis is discussed. There is a detailed description of the research design. The methodological assumptions and limitations are stated. The chapter summary provides a gist of the matter contained in the chapter.

Chapter4 is titled Sources of Data. Primary data, secondary data and the sampling procedure adapted for the study is explained in great detail. The target population, size of sample and the type of sampling technique used is explained along with the constraints and limitations of the sampling procedure.

Chapter 5 is titled Presentation of Tabulated Data. This chapter concerns the process of taking completed questionnaires and preparing them foe analysis. Raw data as they are received from the field in primary data collection are in no condition for interpretation. Tabulated data is one step towards making this data intelligible.

Chapter 6 is titled Analysis of data and interpretation. The tabulated data is analyzed and interpreted in this chapter. The primary data is transformed into meaningful information. The researcher is able to make conclusive findings from the analysis carried out here.

Chapter 7 is titled Results of the Study. The chapter deals with the findings of the study. The problem researched is studied and the outcome of the study is explained in detail. The hypothesis is tested and its acceptance or rejection is mentioned. In case the null hypothesis is rejected, then the alternative hypothesis is accepted.

Chapter 8 is titled Summary. The chapter provides a summary of the tabulation undertaken in chapter 5.

Chapter 9 is titled Conclusion. The chapter explains in detail the conclusions reached after the study. It provides in a nutshell the results of the entire study undertaken.

Chapter 10 is titled Recommendations. Based on the study the researcher offers recommendations to the Company in specific and the industry in general. These recommendations are based on the findings of the study and may help the Company in designing its marketing strategies.

Chapter 11 is titled Appendix. The appendix contains the blank questionnaire as well as other relevant information. It contains additional information.

Chapter 12 is titled Bibliography. The bibliography gives details regarding the materials researched for the study. A list of all written materials used for the study is included here.

CHAPTER - 2

REVIEW OF RELATED

LITERATURE

CONTENTS OF CHAPTER - 2

TOPIC PAGE NO.

Industrial Background of the study--------------------------------------II-2

Theoretical Background of the study ------------------------------------II-7

The Company - A Profile -----------------------------------------------II-12

Chapter Summary -------------------------------------------------------II-20

Industrial Background of the study

The ceramic industry has become competitive and players have understood the importance of constant innovation and state of the art technology to stay in the race. Well-proven machinery provided by manufacturers with long experience is preferred. The enormous range of designs and sizes permit utmost freedom of choice for each individual scheme.

Unstable demand at home and contracting markets abroad create strong downward pressure on unit sales prices and profits. The ceramic industry is highly sensitive to signs of political and economic uncertainty.

In 1996, most of the Building Materials Division companies saw the dollar value of their unit sales prices decline as a result of increasing competition in their domestic and international markets

An important development has been the establishment of marketing and distribution companies in Germany, the UK and, most recently, the US. By maintaining close contact with consumer groups and key distributors in the main export markets, the companies have ensured that they keep abreast with changing demand trends.

Strengthening the Customer Reach by expanding service coverage to include all of the company's products and create brand synergy, will further strengthen its position in the retail and distribution market.

Sharp rise in revenues is possible from successful export strategy, which seeks to increase the share of processed materials in its

Export mix.

Investments

Fully mechanized casting lines, defect-minimizing robots and energy-saving kilns can improve the plant's production flexibility and sharply raise its international competitive edge. Installation of CAD/CAM department, can also improve the productivity, as shown by the Turkish ceramic manufacturers

The Turkish company, EYAP-Artema's investments in 1996 were focused on improving production quality, flexibility and speed as well as on easing bottlenecks. In 1996, the company invested $4.5 million in modernization and expansion of its casting, buffering and polishing processes and installed CAD/CAM, MRPII, and automatic inventory systems. These improvements have made it one of the foremost players in the whole world.

Another development in the industry is the establishment of flexible and modern production lines that facilitate customized orders of premium products.

EYAP-Vitra , a Turkish firm has capacity to manufacture over 2 million big pieces per year, making it one of the single largest ceramic sanitary ware plants worldwide. Continual investments in advanced technology have sought to ensure EYAP-Vitra's international competitive edge through higher productivity, greater flexibility and improved quality. It was the first to adopt electrostatic glazing and to set up a fully automatic fettling and glazing line. With the plant's new fully-mechanized casting lines producing one unit every 20 minutes as compared to the usual 6-8 hours, its average worker productivity is roughly two times the industry average.

In addition to its large and flexible production capacity, one of EYAP-Vitra's key strengths is its high standards of quality. EYAP-Vitra was the first Turkish ceramic sanitary ware producer to be certified to ISO 9001 standards as well as to all the major standards of the European Union and North American markets. In 1996, the company received the prestigious quality certificate of the Ceramic Industry Certification Scheme.

Some well-known sanitary ware manufacturers and their product range: (International scenario)

Cisal Far East Office

Bathroom accessories

Conic Collection

Faucet

Connell Bros. Company (Hong Kong) Limited

Full range of sanitary wares

Dachong Ceramic Works Limited

Full range of sanitary wares

Dah Chong Hong Limited

Full range of sanitary wares, faucet, bathroom accessories, sink

Deacon & Company Limited

full range of sanitary wares, synthetic sinks

Dreyer & Company Limited

faucet, stainless steel urinals and sinks

Dynasty Industries (Hong Kong) Limited

full range of sanitary wares, elderly and disable sanitary wares, faucet, shower cubicle,

Euro Building Material Supplies Limited

sanitary wares

FIE Company Limited

bathroom accessories

Fitness Concept Leisure Supplies Limited

full range of sanitary wares

FRP (Hong Kong) Limited

full range of sanitary wares

German Kitchen (China) Limited

full range of sanitary wares, bathroom accessories and sink

Gloss Mind Industries Limited

jacuzzi

Grohe Pacific Pte. Limited

faucet

Hang Fat Hong

bathroom accessories

Hendler Seaporcel (Hong Kong) Limited

full range of sanitary wares

Hoechst China Limited

full range of sanitary wares

Honest Shower Door Company Limited

Bathroom accessories, shower door and cubicle

Honnin International Limited

bathroom accessories

In Bath Equipment Limited

full range of sanitary wares

Inchcape Building Products

full range of sanitary wares

Interform International Limited

bathroom accessories

Jardine Engineering

full range of sanitary wares, faucet, sensor flushing system

Jets Technics Limited

toilet cubicles

Jibpool Building Materials Limited

full range of sanitary wares

Key Technologies International Limited

washroom accessories

Kung Sheung International Company Limited

full range of sanitary wares, bathroom accessories

Lawdion (Regent Asia) Building Supplies Limited

bathroom accessories, jacuzzi, hotel hair dryer, shower door

Lemon Glass (MWAG) Company Limited

full range of sanitary wares, faucet, bathroom accessories, sink,

shower cubicle

Lock's Industrial (Hong Kong) Company Limited

shower cubicle, stainless steel washroom equipment, auto soap

dispenser and air fresher

Luen Hing Hong Building Materials Limited

full range of sanitary wares, faucet, sink

Main Plan Limited

bathroom accessories

Markway International Limited

full range of sanitary wares, bathroom accessories, hand dryer

Ming Hop Company Limited

hydromassage, shower cubical

Moflex (Hong Kong) Limited

full range of sanitary wares

Naka Corporation Hong Kong Branch

toilet cubicle and partitions, bathroom handrail , toilet handrail for

handicap

P & A Engineering Limited

jacuzzi

Parks Supplies Company Limited

toilet and shower cubicle

Polytek Building Supplies Limited

full range of sanitary wares

Portfolio Group Limited

faucet

Radnor Limited

stainless steel sink, trough and urinal

Regal Sanitaries Limited

full range of sanitary wares

Rontiff Limited

full range of sanitary wares

Sanitus Building Materials Limited

bathroom fittings and accessories, sanitary wares

Sellmax Limited

toilet and shower cubicle

Shougang Concord Construction Materials Limited

full range of sanitary wares

Siu Fung Ceramic Holdings Limited

full range of sanitary wares

Sun Kwong Bath Boutique Limited

full range of sanitary wares, faucet, shower door

Sunwall International Company

full range of sanitary wares

Swire Engineering

full range of sanitary wares, faucet

Titan International Limited

bathroom accessories

USC Asia Limited

full range of sanitary wares

Wideland Limited

faucet, water massage

William Jacks & Company (Hong Kong) Limited

full range of sanitary wares

Few Indian Ceramic Sanitary Ware Manufacturers

(as hosted on the internet)

INDIA (+91)

COMPANY: BRISK INTERNATIONAL (P) LTD

ADDRESS: 1101, Arunachai Building 19, Barakhamba Road. New Delhi - 110 001,India

TEL: 91-11-3723134 to 38 FAX: 91-11-3721607/3731994

TELEX: 031-61791 BRSK IN

ACTIVITIES/PRODUCTS: Brokers for: Designer Sanitaryware glazed Tiles - Coloured, Printed and Artistic Collection,

Designer Bathroom fittings - Chrome, gold & Silver plated, powder coated in matching colors. Stainless Steel Kitchen Sinks, Cement Asbestos Corrugate/ Flat Sheets, GI/SSW/PVC Pipes & fittings, Bath Tubs, Shower Trays, Water Tanks, Plywood, Decorative laminates, MDF & Partition Boards, Flush Doors, Vinyl Flooring, Float & Sheet Glass etc.

INDIA (+91)

COMPANY: DHAWAN SANITARY UDYOG

ADDRESS: T-29/N-4, Baljeet Nagar, Opp. Janta Park, New Delhi - 110008 INDIA

TEL : (91)-(11)-5728270 (R) 91-11-3267974 (O)
Join now!


E-MAIL : [email protected]

ACTIVITIES / PRODUCTS : Exporter & Manufacturers of : Sanitary & Bathroom fittings

CONTACT PERSON : Lalit Dhawan

INDIA (+91)

COMPANY: GMB CERAMICS LTD

ADDRESS: 23,Ganesh Chandra Avenue, Calcutta - 700 013, India

TEL: 267600, 266204, 267519, FAX: 091-33-2259255

E-MAIL: [email protected]

ACTIVITIES / PRODUCTS: Only sanitaryware unit in Eastern India. Manufacturing the most captivating Sterling range of WCs, Wash Basins and other essential fittings in myriad colours and designs.

CONTACT PERSON: Mr. R. A. Jalan

INDIA (+91)

COMPANY : SANITARY SYSTEM (INDIA)
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