Cost Concept, Cost Behaviour and Cost - Volume-Profit Analysis

Authors Avatar
Lesson 2: Cost Concept, Cost Behaviour and Cost - Volume-Profit Analysis

(a) Cost:

Cost is the cash or cash-equivalent value sacrificed for goods and services that are expected to bring a current or future benefit to the organization. We say cash equivalent because non-cash resources can be exchanged for the desired goods or services. For example, it may be possible to exchange equipment for materials used in production. In effect, we can think of cost as a dollar measure of the resources used to achieve a given benefit. In striving to produce a current or future benefit, managers should make every effort to minimize the cost required to achieve this benefit. Reducing the cost required to achieve a given benefit means that a firm is becoming more efficient. Costs, however, not only must be reduced but they should also be managed strategically. For example, managers should have the objective of providing the same (or greater) customer value for lower cost than their competitors. In this way, the strategic position of the firm is increased and a competitive advantage is created.

For example, a firm may invest $100,000 in inventory for a year instead of investing the capital in a productive investment that would yield a 12 percent rate of return. The opportunity cost of capital tied up in inventory is $12,000(0.12 *$100,000) and is part of the cost of carrying inventory.

Costs are incurred to produce future benefits. In a profit-making firm, future benefits usually mean revenues. As costs are used up in the production of revenues, they are said to expire. Expired costs are expenses. In each period, expenses are deducted from revenues in the income statement to determine the period's profit. For company to remain in business revenues must consistently exceed expenses; moreover, the income earned must be large enough to satisfy the owners of the firm. Thus, cost and price are related in the sense that price must exceed cost such that sufficient income is earned.

Furthermore, lowering price increases customer value by lowering customer sacrifice and the ability to lower prices is connected to the ability to lower costs. Hence, managers need to know the cost and trends in cost. Usually, however, knowing cost really means knowing what something or some object costs. Assigning costs to determine the cost of this object is therefore critical in providing this information to managers.

(b) Cost Objects:

Management accounting systems are structured to measure and assign costs to entities, called cost objects. A cost object is any item such as products, customers, departments, projects, and activities and so on, for which costs are measured and assigned. For example, if a bank wants to determine the cost of a platinum card, then the cost object is the platinum card. If a hospital wants to determine the cost of an operating department, then the cost object is the operating department. If a toy manufacturer wants to determine the cost of developing a new toy, then the cost object is the new toy development project.

In recent years, activities have emerged as important cost objects. Activities are people and/or equipment doing work for other people. Thus, an activity is a basic unit of work performed within an organization and can also be described as an aggregation of actions within an organization useful to managers for purposes of planning, controlling, and decision-making. Activities not only act as cost objects but also play a prominent role in assigning costs to other objects. Examples of activities include setting up equipment for production, moving materials and goods, purchasing parts, billing customers, paying bills, maintaining equipment, expediting orders, designing products, and inspecting products.

(c) Accuracy of Cost Assignments:

Assigning costs accurately to cost objects is crucial. The notion of accuracy is not evaluated based on knowledge of some underlying "true" cost. Rather, it is the relative concept and has to do with the reasonableness and logic of cost assignment methods used. The objective is to measure and assign as well as possible the cost of the resources consumed by cost object. The intuitive and somewhat tongue-in-cheek guideline is expressed as follows: "It is better to be approximately correct than precisely inaccurate." Some cost assignment methods are clearly more accurate than others. For example, suppose you want to determine the cost of lunch for Ryan Chaser, a student that frequents Hideaway, an off-campus pizza parlour. One cost assignment approach is to count the number of customers Hideaway has between 12:00 p.m. and 1:00 p.m. and then divide the total receipts earned during this period by this number of customers. Suppose that this comes out to $5.175 per lunchtime customer. Thus, based on this approach, we would conclude that Ryan spends $5.175 per day for lunch. Another approach is to go with Ryan and observe how much he spends. Suppose that he has a small pizza, salad, and a medium drink each day, costing $6.50. It is not difficult to see which cost assignment is more accurate. The $5.175 cost assignment is distorted by consumption patterns of other customers (cost objects). As it turns out, most lunchtime clients order the luncheon special for $4.99(a minipizza, salad, and medium drink).

Distorted cost assignments can produce erroneous decisions and bad evaluations. For example, if a plant manager is trying to decide whether to continue producing internally or to buy it from a local utility company, then an accurate assessment of how much it is costing to produce the power is fundamental to the analysis. An overstatement of the cost of power production could suggest to the manager that the internal power department should be shut down in favour of external purchase, whereas a more accurate cost assignment might reveal the opposite. It is easy to see that bad cost assignments can prove to be costly. As the pizza example suggests, establishing a cause-and -effect relationship between the cost to be assigned and the cost object is the key to creating a reasonably accurate cost assignment.

General Cost Classifications

Our initial focus in this lesson is on manufacturing companies, since their basic activities include most of the activities found in other types of business organizations. Manufacturing companies such as Texas Instruments, Ford and Kodak are involved in acquiring raw materials, producing finished goods, marketing, distributing, billing, and almost every business activity. Therefore, an understanding of costs in a manufacturing company can be very helpful in understanding costs in other types of organizations.

Manufacturing Costs:

Most manufacturing companies divide manufacturing costs into three broad categories: direct materials, direct labour, and manufacturing overhead.

Direct Materials:

The materials that go into the final product are called raw materials. This term is somewhat misleading, since it seems to imply unprocessed natural resources like wood pulp or iron ore. Actually, raw materials refer to any materials that are used in the final product; and the finished product of one company can become the raw materials of another company. For example, the plastics produced by Du Pont are raw material used by Compaq Computer in its personal computers.

Direct materials are those materials that become an integral part of the finished product and that can be physically and conveniently traced to it. This would include, for example, the seats Boeing purchases from subcontractors to install in its commercial aircraft. Also included is the tiny electric motor Panasonic uses in its CD players to make the CD spin.

Sometimes it is not worth the effort to trace the costs of relatively insignificant materials to the end products. Such minor items would include the solder used to make electrical connections in a Sony TV or the glue used to assemble an Ethan Allen chair. Materials such as solder and glue are called indirect materials and are included as part of manufacturing overhead.

Direct Labour:

The term direct labour is reserved for those labour costs that can be easily traced to individual units of the product. Direct labour is sometimes called touch labour, since direct labour workers typically touch the product while it is being made. The labour costs of assembly -line workers, for example, would be direct labour costs, as would be the labour costs of carpenters, bricklayers, and machine operators.

Labour costs that cannot be physically traced to the creation of products, or that can be traced only at great cost and inconvenience, are termed indirect labour and treated as part of manufacturing overhead, along with indirect materials. Indirect labour includes the labour costs of janitors, supervisors, materials handlers, and night security guards. Although the efforts of these workers are essential to production, it would be either impractical or impossible to accurately trace their costs to specific units of product. Hence such labour costs are treated as indirect labour.
Join now!


In some industries, major shifts are taking place in the structure of labour costs. Sophisticated automated equipment, run and maintained by skilled indirect workers, is increasingly replacing direct labour. In few companies, direct labour has become such a minor element of cost that it has disappeared altogether as a separate cost category. However, vast majority of manufacturing and service companies throughout the world continue to recognize direct labour as a separate category.

Manufacturing Overhead:

Manufacturing Overhead includes all costs of manufacturing except direct materials and direct labour. Manufacturing overhead includes items such as indirect materials; indirect ...

This is a preview of the whole essay