Summarize the relationship between work study and PBR systems and comment on this from the perspective of: Chief Executive Officer, Operations Manager, Cost Control Manager, and Trade Union Representative.

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Nils Ahlbory

Jan-Sebastian Gaddum

Florian Hoffstaedter

Julian Odeh

Franz Schumann-Halder

Freiburg International Business School

Operations Management

Group Project

Mr. Murphy

Summarize the relationship between work study and PBR systems and comment on this from the perspective of:

Chief Executive Officer

Operations Manager

Cost Control Manager

Trade Union Representative

Bibliography

  • Hildebrandt/Mückenberger/Raasch/Spitzley/Steinrücke, Neue Zeiten – neue Gewerkschaften, Berlin (2001)

     ●   Jill Hussey and Roger Hussey, Cost and Management Accounting

  • Jackson/Mathis, Human Resource Management, 9th Edition, Ohio (2000)

     ●   Joachim Koch, EDV-gestützte Buchführung in der Industrie, First chapter

  • Stefan Mainusch, Die Gewerkschaft als Determinante von Produktivität und Profitabilität, Regensburg (1992)
  • Werner Sesselmeier, Gewerkschaften und Lohnfindung, Darmstadt (1992)
  • H.Schlechte, Die Allgemeine Dt. Arbeiterverbrüderung 1848-1850, Weimar (1979)
  • Michael Schneider, Kleine Geschichte der Gewerkschaften, 2. Auflage, Bonn (2000)
  • Helmut Schmalen, Grundlagen und Probleme der Betriebswirtschaftslehre, Stuttgart (2000)
  • C. Scholz, Personalmanagement, 5. Auflage, München (2000)
  • R. Wild, Operations Management, Bath (2002)
  • Günter Wöhe, Einführung in die Allgemeine Betriebswirtschaftslehre, 20. Auflage, München (2000)
  • www.acas.org.uk
  • www.accel-team.com
  • www.apesma.asn.au
  • www.dgb.de
  • www.eiro.eurofound.ie
  • www.ft.de
  • www.itcilo.it
  • www.kaapeli.fi
  • www.wirtschaftswoche.de
  • www.verdi.de

     

Table of contents

  • Introduction                                                                page   4
  • Short overview                                                                page   4
  • Sunrise Club                                                                page   5
  • Work study                                                                        page   6
  • Method study                                                                page   7
  • Work measurement and work standards                        page 10
  • PBR                                                                                page 12
  • Individual schemes                                                        page 14
  • Group PBR schemes                                                         page 17
  • Selecting and installing a payment                                 page 19

     system for the Sunrise Club

  • Relationship between PBR-systems                                 page 23

     and work study                                                 

  • Relationship between work study PBR-system                 page 23

    and managers

Introduction:

In our project we are dealing with the relationship between work study, first introduced by F.W.Taylor, and PBR-Systems, first introduced by the company Rucker and Scanlon in the time of the Great Depression of the 1930’s.

The second major task of our project is to explain the work of the chief executive manager, the operations manager, the cost control manager and the trade union representative and their opinion about the connection between work study and PBR Systems.

First of all we would like to give you a short overview of what work study and PBR Systems are and afterwards we would like to summarize the link between these systems. To keep it as comprehensive as possible we will introduce you these two systems with a figurative example, well known to nearly everybody. In our case study we will go into details of work studies and PBR-Systems and would like to underline the strong interaction between them by means of founding our own company called

“The Sunrise Bar”.

 

Short overview:

Work Study is split in method study and work measurement (time study). The implementation of these techniques should ensure the most effective way of financial, human and material resources and carrying out a specific activity. Work study is the collection of facts which are used to improve the current work methods. Work study has to allocate and record the different steps of work between individual working processes done by labor force, existing plants and equipment as a means to the improvement of these activities. The introduction of work study takes a lot of time to carry out and will be cost-intensive, but it is necessary to improve productivity and profit.

Payment by Results is the basic pay enhanced by an extra element related to extra cases like output or throughput or profit which will be calculated on individual or group basis. It was first introduced in the USA during the Great Depression in the 1930’s by the companies Rucker and Scanlon. The main idea of PBR Systems is that workers which have performed better than the standardized norm should be rewarded for their effort. Whether you reduce waste, increase efficiency or erase your productivity and profit each success will be quantified in monetary terms and sought to be shared amongst the concerned people. Payment by results rewards different kinds of improvements like time savings, added value, increase in productivity, flexibility, the willingness to work overtime, creativity, diligence and dexterity.

The aim of PBR is to reduce waste and increase efficiency with consequent increase of productivity and profits. It has to be ensured that PBR could only be successful if work study has already been implemented.

The Sunrise Club:

Our case study is similar to a model. The definition is: Models are simplified theories that show the key relationships among economic variables.

Any model constructed to be completely realistic would be too difficult for anyone to understand. That’s why we choose to sell just one drink in our bar, the tequila sunrise. To give the audience the opportunity to gain an overall knowledge of the subject we will first include a theoretical part and afterwards we transform our expanded knowledge to our case study. We hope that the audience is able to understand the reality of work study and PBR Systems after the presentation.

In our case study we will examine a cocktail bar called “The Sunrise Club”. Our club has got four barkeepers known as Julian, Florian, Nils, Franz and the owner Jan.

The club only sells one product according to the name of the club, it is tequila sunrise. In order to reduce waste and increase efficiency, productivity and profits the owner tries to optimize the working process by the use of work study. To have a fair payment system he also wishes to establish PBR schemes.                 

           

Work Study:

Jan as the owner of the club, has first gained some knowledge in the theory of work study and Payment by results Systems which he would like to share with the audience, before he start to install his chosen systems.

Work Study deals with the efficient design and execution of manual work, and with the establishment of standards of performance.

The definition by the British Standards Institution is: “Work study is a generic term for those techniques, particularly method study and work measurement, which are used in the examination of human work in all its contexts, and which lead systematically to the investigation of all factors which affect the efficiency and economy of the situations being reviewed, in order to effect improvements”.

Work study was first introduced by the engineer F.W.Taylor who observed US steel companies and set up his theory of scientific management in the 1890’s.

Work study is split up in two techniques; Method Study and Work Measurements

(it ensures the best possible use of financial, human and material sources in carrying out a specific industry). It is a low cost way of designing work for a higher productivity and reduces ineffective and wasted time. You have to distinguish between work study for existing jobs and for new jobs. One part of work study is method study which will be introduced in the next part.

Method Study:

Method study is the recording and examination of doing work and it is used to improve job efficiency and lower costs. It is divided into seven different steps.

  1. Select the work to be studied (only used for existing jobs)

      → select job appropriate for study

         Direct cost such as labor, materials and equipment and indirect costs such as

        training and recruitment are both relevant. We have to specialize on the direct

        costs in order to minimize the costs of labor, machinery and equipment. This

        method can be criticized by some people because labor absenteeism and

        labor turnover may result from the nature of the work.

        

Regarding to the case study the one and only job which is appropriate for

study and which is likely to produce significant savings as a result of study is the making of a tequila sunrise

  1. Record the existing work method and all other relevant facts

→ Make a record of present work or in case of a new job, use charts and

     diagrams.

        We must distinguish between the type of record which is to be obtained and

        the procedure of which this record is to be obtained. At first we have to find a

        little detail of the work method. Later on we shall look at a more detailed        record when using a PMTS system record of the method must be in sufficient

        detail.

There are six different types of record:

  1. The diary is a record of work method, done by the worker himself.
  2. he flow diagram is divided in three different parts; flow diagram, string diagram and travel chart. The flow diagram shows the location and the roots of specific activities which are carried out by the workers, materials or equipment. The string diagram shows the paths and the nature of movement. The travel chart is a tabular record for presenting quantitative data about the movement of workers, material or equipment between any number of place over any given period of time. 
  3. The multiple activity chart shows the interactions between workers, machines or equipment during any activity.
  4. The process chart is divided into six different areas; outline which is giving an overall picture of the main operations and inspections, flow process chart for worker which gives a record of all events associated with the worker, a flow process chart for material gives a record of all events associated with the material, a flow process chart for worker and material which gives a record of all events associated with workers and material, a flow process chart for equipment  shows how equipment is used and a two handed process chart where the activities of a worker’s hands are recorded in relationship to one and another.
  5. SIMO is a film analysis in which the work is taped and the worker’s body performance is evaluated. Therblig and PMTS are the two types of notation. Frank Gilbreth introduced the 17 elementary movements which together constitute all different types of manual work (Therblings). Another element has been added and nowadays they are used in SIMO charts. These charts are evaluated with the Predetermined Time System (PMTS).
  6. Memomotion is also a form of film analysis whereas it is concentrated on up to four seconds time intervals.

Regarding our club we choose the SIMO analysis and the flow process chart for worker and material. The SIMO analysis is in our case the easies way to find out the ideal method of mixing a tequila sunrise.  

        

3. Examine the method

The existing method has to be examined to improve it but as well allow criticism at the existing methodology. There are a lot of different methods although they ask generally the same six questions why, where, what, when, who and how.

The examination of the process as a whole is done to classify what is accomplished how and why. The plan is to determine the effectiveness of the process in general, and identify whether changes in material use, changes in the design of the product or service and changes in the nature or design have to take place to profit the company. The examination of the aspects and parts of the process is split into activities where something is done with the material, product or customer like moved, inspected or worked on and activities that are linked to the produced but do not change it like delays or storage. These activities have either to be eliminated or changed mostly the do activities since they are the ones which add value and finish the goods.

The examination therefore questions purpose, place and sequence to improve work methods.

4. Develop and improve work methods

There are four major steps to improve the former work methods

1 eliminate,

2 combine,

3 sequence

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4 and simplify.

Regarding, number 1 all unnecessary activities have to be eliminated,

number 2 combine if elimination is not possible,

number 3 change sequence of the activities when potential,

number 4 simplify the activities through reducing the number of operations

in order to improve the work methods.

5. Define the new method

The work method has to be defined in detail in order to introduce it later easily to other and to make it simple to adopt the new method for the worker.

6. Install the new method

To install the ...

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